Abstract: A method for manufacturing synthetic brushes comprising synthetic filament fused directly to a synthetic polymer substrate is disclosed. A plurality of brush backs are formed integrally on a frame. The brush backs are then held stationary while a picking plate having a plurality of pickers, in a design of brushes, is indexed into a stock box and filled with tufts of synthetic filaments. The picking plate is then indexed out of the stock box and into a heated plate to fuse the ends of each tuft. The picking plate with tufts is then indexed into the frame-holding means whereby each of the fused ends is simultaneously mounted on each of the brush backs. In this way, a plurality of brushes are simultaneously formed. The brushes may then be packaged on the frame or individual gates severed to permit packaging of individual brushes.

Abstract: A combination push-type broom and squeegee blade constructed from a molded thermoplastic block is disclosed. The device is suitable for both sweeping and applications of surfacing materials such as driveway coater chemicals. The brush block consists of a thermoplastic molded block having an integral squeegee blade. The blade is molded in a predetermined cross-section and interconnected with the block by an integral thermoplastic, thin hinge connector. Pivot stops are provided on the blade so that the blade will pivot a predetermined arc relative to the brush block. Tufts may be mounted in the conventional fashion on an opposite face of the brush block. The brush block further includes a conventional handle to form the push broom coater device of this invention.

Abstract: A method for making flared, tufted, brush constructions is disclosed. A plurality of synthetic filament tufts are picked, and the ends fused. Simultaneously, the fused ends are mounted parallel on a heat softened, thermoplastic support. Before the support cools, it is deformed to a convex configuration so that when the support cools, a flared, tufted construction is formed, suitable for mounting on a handle. The support may also be deformed to a concave configuration so that the tufts converge.

Abstract: A method and apparatus for making flared, tufted, brush constructions is disclosed. A plurality of synthetic filament tufts are picked, and the ends fused. Simultaneously, the fused ends are mounted parallel on a heat softened, thermoplastic support. Before the support cools, it is deformed to a convex configuration so that when the support cools, a flared, tufted construction is formed, suitable for mounting on a handle. The support may also be deformed to a concave configuration so that the tufts converge.

Abstract: Apparatus for making flared, tufted, brush constructions is disclosed. A plurality of synthetic filament tufts are picked, and the ends fused. Simultaneously, the fused ends are mounted parallel on a heat softened, thermoplastic support. Before the support cools, it is deformed to a convex configuration so that when the support cools, a flared, tufted construction is formed, suitable for mounting on a handle. The support may also be deformed to a concave configuration so that the tufts converge.

Abstract: This invention relates to new and useful brush making apparatus which allows the manufacture of a wide variety of different type brush constructions having flared tufts. The apparatus is capable of picking, trimming and assembling all the synthetic filament tufts required in a tufted brush construction simultaneously and fusing the tufts at different angles from one another onto a separate substrate. The apparatus comprises a filament stock box for dispensing cut-to-length synthetic filament, a new and improved picking element containing movable means for changing the parallel attitude of at least two adjacent picker tubes, melting means for fusing one end of the synthetic filament, and mounting means for attaching fused filament ends onto a substrate.

Abstract: This invention relates to new and useful brush making apparatus which allows the manufacture of a wide variety of different types of constructions having pretrimmed synthetic filament units. The apparatus is capable of picking and trimming all the synthetic filament required in a single tufted construction simultaneously and simultaneously assembling said filament into said construction. The apparatus comprises a filament stock box for dispensing cut-to-length synthetic filament, a new and improved picking element containing trimming and internal wedge means, which when inserted into the stock box will pick and trim the desired construction, and means for fusing the end of the picked construction and for mounting the prefused end thereof to form a filament construction.