Abstract: The present invention provides methods of measuring downhole the curvature of a borehole and, in a particular application of the invention, using the curvature information as an input component of a bias signal for controlling operation of a downhole bias unit in a directional drilling assembly.

Abstract: System and method for securing a computing device using a master cryptographic key that is bound to the device. The master key is used to derive sensitive data that is transferred to storage that is only accessible in a restricted mode of operation. The master key is used to derive one or more application keys that are used to secure data that is specific to an application/device pair. Non-privileged programs can request functions that run in a more restricted mode to use these application keys. The restricted mode program checks the integrity of the non-privileged calling program to insure that it has the authority and/or integrity to perform each requested operation. One or more device authority servers may be used to issue and manage both master and application keys.

Abstract: The present invention provides methods of measuring downhole the curvature of a borehole and, in a particular application of the invention, using the curvature information as an input component of a bias signal for controlling operation of a downhole bias unit in a directional drilling assembly.

Abstract: Systems and methods for device authentication using a master key that is stored in protected non-volatile memory. The master key is used to derive sensitive data that is transferred to storage that is only accessible in a privileged mode of operation of the computing system. The sensitive data and the master key are not directly accessible by programs that are not running in the privileged mode of operation. The master key is used to derive one or more application keys that are used to secure data that is specific to an application/device pair. Non-privileged programs can request functions that run in the privileged mode to use these application keys. The privileged mode program checks the integrity of the non-privileged calling program to insure that it has the authority and/or integrity to perform each requested operation. One or more device authority servers are used to issue and manage both master and application keys.

Abstract: A steerable rotary drilling system has a bottom hole assembly which includes, in addition to the drill bit, a modulated bias unit and a control unit, the bias unit comprising a number of hydraulic actuators around the periphery of the unit, each having a movable thrust member which is hydraulically displaceable outwardly for engagement with the formation of the borehole being drilled. Each actuator may be connected, through a control valve, to a source of drilling fluid under pressure and the operation of the valve is controlled by the control unit so as to modulate the fluid pressure supplied to the actuators as the bias unit rotates. If the control valve is operated in synchronism with rotation of the bias unit the thrust members impart a lateral bias to the bias unit, and hence to the drill bit, to control the direction of drilling.

Abstract: A steerable rotary drilling system has a bottom hole assembly which includes, in addition to the drill bit, a modulated bias unit and a control unit, the bias unit comprising a number of hydraulic actuators around the periphery of the unit, each having a movable thrust member which is hydraulically displaceable outwardly for engagement with the formation of the borehole being drilled. Each actuator may be connected, through a control valve, to a source of drilling fluid under pressure and the operation of the valve is controlled by the control unit so as to modulate the fluid pressure supplied to the actuators as the bias unit rotates. If the control valve is operated in synchronism with rotation of the bias unit the thrust members impart a lateral bias to the bias unit, and hence to the drill bit, to control the direction of drilling.

Abstract: A modulated bias unit, for use in a steerable rotary drilling system, comprises a number of hydraulic actuators spaced apart around the periphery of the unit, each having a movable thrust member which is hydraulically displaceable outwardly for engagement with the formation of the borehole, and a control valve operable to bring the actuators alternately in succession into and out of communication with a source of fluid under pressure, as the bias unit rotates. The fluid pressure supplied to each actuator may thus be modulated in synchronism with rotation of the drill bit, and in selected phase relation thereto, so that each movable thrust member is displaced outwardly at the same rotational position of the bias unit so as to apply a lateral bias to the unit for the purposes of steering an associated drill bit.

Abstract: A system for controlling the rotation of a roll stabilizable control unit in a steerable rotary drilling assembly comprises an instrument carrier rotatably mounted on a support connected to the drill string. A first rotatable impeller is mounted for rotation by a flow of drilling fluid over the impeller and is coupled to the instrument carrier so as to transmit a torque to it. Sensors carried by the instrument carrier sense the rotational orientation of the instrument carrier and produce a control signal indicative of its rotational orientation, and the torque applied to the instrument carrier by the impeller is controlled, at least partly in response to said signal, so that the instrument carrier can, for example, be roll stabilized if required. A second rotatable impeller is coupled to the instrument carrier for transmitting to it a second torque, which may also be controlled, in the opposite direction to the torque transmitted by the first impeller.

Abstract: A steerable rotary drilling system comprises a bottom hole assembly which includes, in addition to a drill bit, a modulated bias unit and a control unit including an instrument carrier which is rotatable relative to the bias unit. The bias unit comprises a number of hydraulic actuators spaced apart around the periphery of the unit, each having a movable thrust member which is displaceable outwardly for engagement with the formation. Each actuator can be connected, through a rotatable control valve, to a source of drilling fluid under pressure, the control valve comprising a first part, rotatable with the instrument carrier, which cooperates with a second part which is rotatable with the bias unit. Means are provided to roll stabilize the instrument carrier so that relative rotation between the bias unit and instrument carrier, as the bias unit rotates, causes the valve to operate the actuators in synchronism with rotation of the bias unit so as to apply a lateral bias thereto.

Abstract: A modulated bias unit, for controlling the direction of drilling of a rotary drill bit when drilling boreholes in subsurface formations, comprises a number of hydraulic actuators spaced apart around the periphery of the unit. Each actuator comprises a movable thrust member which is hydraulically displaceable outwardly and a formation-engaging pad which overlies the thrust member and is mounted on the body structure for pivotal movement about a pivot axis located to one side of the thrust member. A selector control valve modulates the fluid pressure supplied to each actuator in synchronism with rotation of the drill bit so that, as the drill bit rotates, each pad is displaced outwardly at the same selected rotational position so as to bias the drill bit laterally and thus control the direction of drilling. The pivot axis of the formation-engaging member is inclined to the longitudinal axis of rotation of the bias unit so as to compensate for tilting of the bias unit in the borehole during operation.

Abstract: A modulated bias unit is provided for controlling the direction of drilling of a rotary drill bit when drilling boreholes in subsurface formations. The unit comprises a plurality of hydraulic actuators spaced apart around the periphery of the unit and having movable thrust members hydraulically displaceable outwardly for engagement with the formation of the borehole being drilled. Each actuator has an inlet passage for connection to a source of drilling fluid under pressure and an outlet passage for communication with the annulus. A selector control valve connects the inlet passages in succession to the source of fluid under pressure, as the unit rotates, and a choke is provided to create a pressure drop between the source of fluid under pressure and the selector valve. A further choke is provided in the outlet passage from each actuator unit. The actuators and control valve arrangements may take a number of different forms.

Abstract: A modulated bias unit, for controlling the direction of drilling of a rotary drill bit when drilling boreholes in subsurface formations, comprises a number of hydraulic actuators spaced apart around the periphery of the unit, each having a movable thrust member which is hydraulically displaceable outwardly for engagement with the formation of the borehole being drilled. A selector control valve modulates the fluid pressure supplied to each actuator in synchronism with rotation of the drill bit so that, as the drill bit rotates, each movable thrust member is displaced outwardly at the same selected rotational position so as to bias the drill bit laterally and thus control the direction of drilling. The control valve is a disc valve comprising two relatively rotating elements having contiguous surfaces formed of polycrystalline diamond.

Abstract: A system for maintaining a downhole instrumentation package in a roll stabilised orientation with respect to a drill string comprises an instrument carrier which is mounted within a drill collar for rotation about the longitudinal axis of the collar. An impeller is mounted on the instrument carrier so as to rotate the carrier relatively to the drill collar as a result of the flow of drilling fluid along the drill collar during drilling. The torque transmitted to the instrument carrier is controlled, in response to signals from sensors in the carrier which respond to the rotational orientation of the carrier, and input signals indicating the required roll angle of the carrier, so as to rotate the carrier in the opposite direction to the drill collar and at the same speed, so as to maintain the carrier non-rotating in space and hence roll stabilised.

Abstract: A rotary drill bit comprises a bit body having a shank for connection to a drill string and a passage for supplying drilling fluid to the face of the bit, which carries a plurality of polycrystalline diamond preform cutting elements. The cutting elements are mounted on a single radially extending blade so that the bit is imbalanced and a resultant sideways force is applied to the bit as it rotates during drilling. The gauge of the bit body is provided with a low friction bearing pad which extends rearwardly of the blade and transmits the resultant sideways force to the sides of the bore hole. Since the bearing pad is low friction, it slides around the surface of the formation and any tendency for bit whirl to be initiated is reduced.

Abstract: A method of manufacturing a cutter assembly for a rotary drill bit includes the step of bonding to a carrier a cutting element which comprises a thin hard facing layer already bonded to a less hard backing layer, the backing layer having a greater coefficient of thermal expansion than the hard facing layer. In order to compensate for convex deformation of the rear surface of the backing layer, when the cutting element is heated during the bonding process, the rear surface is made initially concave at ambient temperature. Alternatively, or additionally, the co-operating surface of the carrier may be concave.

Abstract: A rotary drill bit comprises a bit body having a shank for connection to a drill string and a passage for supplying drilling fluid to the face of the bit, which carries a plurality of polycrystalline diamond preform cutting elements. In order to reduce bit whirl, the cutting elements are so disposed as to apply a resultant lateral imbalance force to the bit as it rotates during drilling and the gauge of the bit body is provided with low friction bearing pads to transmit said resultant lateral force to the sides of the borehole. Each low friction bearing pad includes an outwardly facing cavity which is connected to the passage by a choked conduit so that, in use, drilling fluid under pressure is delivered to the cavity, which thereby acts as a low friction hydrostatic bearing surface.

Abstract: A preform cutting element for a rotary drill bit includes a layer of polycrystalline diamond material, the rear face of which is bonded to the front face of a backing layer of less hard material, such as tungsten carbide. The rear face of the backing layer is substantially greater in area than the rear face of the diamond layer. A method of manufacturing such cutting elements comprises forming an intermediate structure comprising polycrystalline diamond material bonded between two outer layers of tungsten carbide, and then cutting the intermediate structure to provide two pieces, each of the pieces including part of the diamond material and at least a major part of a respective one of the two outer layers.

Abstract: A preform cutting element for a rotary drill bit includes a layer of polycrystalline diamond material, the rear face of which is bonded to the front face of a backing layer of less hard material, such as tungsten carbide. The rear face of the backing layer is substantially greater in area than the rear face of the diamond layer. A method of manufacturing such cutting elements comprises forming an intermediate structure comprising polycrystalline diamond material bonded between two outer layers of tungsten carbide, and then cutting the intermediate structure to provide two pieces, each of the pieces including part of the diamond material and at least a major part of a respective one of the two outer layers.

Abstract: A cutting element for a rotary drill bit comprises a layer of polycrystalline diamond material having a front face and a rear face, a backing layer of less hard material bonded to the rear face of the diamond layer, and a front layer of less hard material bonded to the front face of the diamond layer and extending across at least the major part thereof. The front layer is thinner than the backing layer, at least in the vicinity of the cutting edge of the cutting element.

Abstract: A rotary drill bit for use in drilling or coring holes in subsurface formations comprises a bit body having a shank for connection to a drill string, a plurality of cutter assemblies mounted at the surface of the bit body, and a passage in the bit body for supplying drilling fluid to the surface of the bit body for cooling and cleaning the cutter assemblies. At least some of the cutter assemblies each comprise a cutting element on a stud which is recveived in a socket in the bit body, the centerline of the stud being disposed at an angle to the normal direction of forward movement of the cutter assembly in use of the bit. At least three of such cutter assemblies are disposed closely adjacent one another in a row, adjacent cutter assemblies in the row having their centerlines inclined at different angles to allow closer packing of the cutter assemblies.