Abstract: A sensor apparatus and electrode configuration within the sensor apparatus for measuring electrical characteristics of an aqueous fibrous composition. The electrode configuration includes an elongated ground electrode and at least one segmented electrode to form an array of measurement electrode cells. The electrode configuration further includes an array of reference electrode cells formed by a plurality of reference electrodes built into the array of measurement electrode cells. The measurement electrode cells and reference electrode cells have a different sensitivity to water weight of the aqueous fibrous composition and the same sensitivity to conductivity of the aqueous fibrous composition. The measurement apparatus obtains simultaneous resistive measurements from both measurement and reference cells and determines the ratio of the measurements such that the affects from conductivity is canceled out of the measurement ratio.

Abstract: A system of providing fast machine direction (MD) and cross direction (CD) basis weight adjustments using a simultaneous multi-point water weight sensor which provides independent MD and CD measurements is described. The water weight sensor is placed under the wire of the sheetmaking machine and provides fast wet end water weight measurements which are converted into predicted dry end basis weight information and used to control operating variables of machine elements in the sheetmaking machine to compensate for high frequency process variations. MD wet end measurements are used to control operating variables of machine elements that influence the MD dry end basis weight and CD wet end measurements are used to control operating variables of machine elements that influence CD dry end basis weight.

Abstract: A sensor imbedded roller for detecting changes in properties of a material and a measurement apparatus including a fixed impedance element coupled in series with a variable impedance sensor imbedded roller between an input signal and a reference potential (e.g. ground) is described. The sensor, which includes an electrode configuration, is imbedded into a roller such that when it rotates it comes in contact with the material being measured and its impedance varies. The variable impedance of the sensor relates to changes in property of the material being sensed which can then be related to changes in other physical characteristics of the material such as weight, chemical composition, and temperature. Sensor imbedded rollers can be placed in a sheetmaking machine to measure the pre-formed and post-formed paper product.

Abstract: A sensor apparatus and electrode configuration within the sensor apparatus for measuring electrical characteristics of an aqueous fibrous composition. The electrode configuration includes an elongated ground electrode and at least one segmented electrode to form an array of measurement electrode cells. The electrode configuration further includes an array of reference electrode cells formed by a plurality of reference electrodes built into the array of measurement electrode cells. The measurement electrode cells and reference electrode cells have a different sensitivity to water weight of the aqueous fibrous composition and the same sensitivity to conductivity of the aqueous fibrous composition. The measurement apparatus obtains simultaneous resistive measurements from both measurement and reference cells and determines the ratio of the measurements such that the affects from conductivity is canceled out of the measurement ratio.

Abstract: A system and method of providing on-line turbulence measurements in a sheetmaking machine and using these measurements to perform on-line adjustments to turbulence-inducing and adjusting elements in the sheetmaking machine to optimize final sheet product quality. Turbulence measurements are obtained using water weight sensors in the wet-end of the sheetmaking machine and specifically under wire water weight measurements. Water weight readings are correlated to turbulence intensity levels by correlating ranges of water weights to intensity level intervals. A turbulence processing sensor sorts accumulated water weight measurement readings into intensity level intervals to obtain turbulence measurements or a turbulence profile. The turbulence measurements or profile is provided to a machine element controller which uses the measured turbulence information and target turbulence information to generate control signals.

Abstract: System and method for producing paper are provided. The system controls formation of wet stock comprising fibers on a moving water permeable wire of a de-watering machine that has means for supplying the amount of pulp from at least one source, means for adding an amount of non-fibrous additives to the wet stock, a refiner that is subject to a variable load and a headbox having at least one slice, wherein each slice has an aperture through which wet stock is discharged onto the wire.

Abstract: A system and method of providing fast machine direction (MD) and cross direction (CD) basis weight adjustments using a simultaneous multi-point water weight sensor which provides independent MD and CD measurements is described. The water weight sensor is placed under the wire of the sheetmaking machine and provides fast wet end water weight measurements which are converted into predicted dry end basis weight information and used to control operating variables of machine elements in the sheetmaking machine to compensate for high frequency process variations. MD wet end measurements are used to control operating variables of machine elements that influence the MD dry end basis weight and CD wet end measurements are used to control operating variables of machine elements that influence CD dry end basis weight.

Abstract: System and method for producing paper that employ an apparatus for measuring electrical characteristics of a fibrous composition. The apparatus comprises a plurality of conductivity (or resistance) detectors each comprising a sensor that is sensitive to the conductivity (or resistance) and the proximity of the material (e.g., fibrous composition) to the sensor. Measurements from the apparatus relate to the zeta potential of the fibrous materials in the composition. The zeta potential profiles corresponding optimized configurations of the sheetmaking process can be employed to monitor and control the process.

Abstract: An apparatus and method for obtaining fiber weight measurements in the wet end of a sheetmaking system and for verifying fiber weight measurements taken in the wet end of a sheetmaking system which includes a water weight sensor positioned beneath the wire in the wet end of the sheetmaking system for obtaining water weight measurements and load cells residing beneath the water weight sensor for weighing the wet end sensor and the wire with wetstock (total weight) and without wetstock (tare weight). In one embodiment, the water weight measurement and the tare weight measurement are subtracted from the total weight to obtain the fiber weight in the wetstock. In another embodiment, the water weight measurement is used to obtain an predicted fiber weight measurement and the determined fiber weight is used to verify the predicted fiber weight measurement and the accuracy of the water weight measurement device.

Abstract: Apparatus and process for controlling the basis weight of paper produced in a papermaking machine are provided. In the papermaking process, a major portion of the paper stock flows through a first line that is controlled by a thick stock valve and a minor portion of the stock flow from the stuff box to the headbox is diverted through a second line that is regulated by a second valve (e.g., vernier valve). The thick stock valve is controlled by the dry end basis weight and the second valve responsive to measurements of the basis weight of the wet stock at the wire. The second line and control valve along with the wet end basis weight measurements form a fine control loop with fast response time whereas the first line and control valve that is responsive to dry end basis weight measurements form a course control loop. The dual control loops enable fast and actual basis weight control.

Abstract: A system and method that combine an array of fast under wire water weigh sensors with a scanning system provides an accurate measurement of the entire sheet down to 1 in. by 1 in. resolution. Because CD profiles are obtained instantaneously, MD and CD variations are completely decoupled, even if CD profiles are taken at longer intervals apart.

Abstract: An on-line laser triangulation position sensing system provides measurements of the surface features of a moving sheet such as paper. The measurements are correlatable with measurements made with standard laboratory surface smoothness testers and provide predictions of the printability of paper during its fabrication. The sensing system includes a segmented balance detector having a high frequency response. The sensing system further includes signal processing circuitry comprising a plurality of channels, each channel including a filter. The various filters have different cutoff frequencies for passing different frequency spectra representing ranges of surface feature scale sizes. The cutoff frequency of each filter is varied in response to variations in sheet speed. The sheet sensing system further includes a sheet stabilizer to minimize flutter in the measurement region and a standardizing member permitting performance verification of the sensor system at at least one scale size spectrum.

Abstract: A nuclear gauge (7) for making measurements of traveling webs (11) in continuous sheet-making processes includes an enclosure (20), an encapsulated nuclear source (28), and a wheel-like member (10) mounted in the enclosure means for carrying the encapsulated nuclear source between two angularly-displaced positions. The first of the angularly-displaced positions is the position whereat the encapsulated nuclear source makes measurements of a web that travels past the gauge, and the second position is the location whereat the encapsulated nuclear source faces a sidewall of the enclosure means at a location remote from the first position. The nuclear gauge also has an aperture (16) which is formed through the enclosure for providing a window through which the encapsuled nuclear source, when located in the first position, can emit radiation onto a web that travels past the window.

Abstract: A nuclear gauge for making measurements of traveling webs in continuous sheet-making processes includes an enclosure, an encapsulated nuclear source, and a wheel-like member mounted in the enclosure means for carrying the encapsulated nuclear source between two angularly-displaced positions. The first of the angularly-displaced positions is the position where the encapsulated nuclear source makes measurements of a web that travels past the gauge and the second position is the location where the encapsulated nuclear source faces a sidewall of the enclosure means at a location remote from the first position. The nuclear gauge also has an aperture which is formed through the enclosure for providing a window through which the encapsuled nuclear source, when located in the first position, can emit radiation onto a web that travels past the window.

Abstract: A sensor, system and method for determining the various Z-directional properties of a sheet by measuring the caliper of a moving sheet of material at a plurality of pressures. The invention employs a caliper gauge and a set of pressure transducers that can measure and send signals indicative of the caliper as well as pressures exerted on the sheet. The signals are then digitized by an analog-to-digital converter and sent to a computer. The computer uses the compressibility data to construct a compression stress-strain diagram where the slope of the curve in the linear region of the curve is defined as the compression modulus of elasticity which can be empirically correlated to the tensile modulus of elasticity for various grades of paper. The tensile modulus of elasticity can be then used in various formulas to determine other Z-directional physical properties of the sheet, such as tensile strength, extensional stiffness and Scott bonding.

Abstract: A method for determining bending stiffness of a moving sheet using an on-line sheet bending stiffness sensor. The sensor continuously bends the sheet as it is being manufactured and, based upon the force required to bend the sheet, the amount of bending and the tension applied to the sheet, the sensor determines a parameter indicative of sheet bending stiffness. The resulting parameter can be correlated with conventional destructive laboratory tests of sheet bending stiffness.

Abstract: A sensor for detecting directional variations in a physical characteristic of a moving sheet of material is disclosed. The sensor has a support for supporting the moving sheet. The support defines an open region into which the moving sheet is deflected by a deflector. Detectors coupled to the support detect and produce signals indicative of the force exerted on the support by the deflected sheet in at least three different directions. Each signal is processed to determine a physical characteristic, such as extensional stiffness, of the sheet of material in each of the three directions. The directional variations of the physical characteristic may be used to determine the fiber orientation angle and the degree of anisotropism of the sheet.

Abstract: A running blade is adapted to move at the same speed as a continuously running sheet and to generate a burst perforation through the sheet. The force exerted by the blade against the sheet is measured and used to calibrate a non-destructive sheet strength sensor.

Abstract: A sensor for detecting directional variations in a physical characteristic of a moving sheet of material is disclosed. The sensor has a support for supporting the moving sheet. The support defines an open region into which the moving sheet is deflected by a deflector. The support is rotatable to allow detectors coupled to the support to detect and produce signals indicative of the force exerted on the support by the deflected sheet in a number of different directions. Each signal is processed to determine a physical characteristic, such as extensional stiffness, of the sheet of material in each direction. The directional variations of the physical characteristic may be used to determine the fiber orientation angle and the degree of anisotropism of the sheet.

Abstract: A sheet tension measuring device is disclosed for measuring the tension of a moving sheet wherein a moving sheet is accurately positioned with pinchers at 2 spaced locations. The sheet is deflected between these pinchers from its nominal straight line path, and the amount of deflection and deflecting force are measured. The pinchers iron out any wrinkles in the sheet as the moving sheet slides through the pinchers. Sheet tension is computed based upon the measured deflection force and deflection distance. The resulting measurements of local sheet tension are used to correct nondestructive sheet strength measurements. A device and method are also disclosed for nondestructively determining the sheet strength and the extensional stiffness of the sheet in the machine direction and in the cross-direction.