Patents by Inventor John D. Sylvestri

John D. Sylvestri has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11940271
    Abstract: A method of preparing a computer processor die includes determining a warpage shape of the computer processor die at a testing temperature. The method also includes selectively contouring a thickness of the computer processor die at a contouring temperature by physically removing material from a surface of the computer processor die such that the surface will be substantially flat at the testing temperature.
    Type: Grant
    Filed: November 17, 2020
    Date of Patent: March 26, 2024
    Assignee: International Business Machines Corporation
    Inventors: David J. Lewison, Jay A. Bunt, Frank L. Pompeo, Richard Walter Oldrey, John D. Sylvestri, Phong T. Tran
  • Publication number: 20220155049
    Abstract: A method of preparing a computer processor die includes determining a warpage shape of the computer processor die at a testing temperature. The method also includes selectively contouring a thickness of the computer processor die at a contouring temperature by physically removing material from a surface of the computer processor die such that the surface will be substantially flat at the testing temperature.
    Type: Application
    Filed: November 17, 2020
    Publication date: May 19, 2022
    Inventors: David J. Lewison, Jay A. Bunt, Frank L. Pompeo, Richard Walter Oldrey, John D. Sylvestri, Phong T. Tran
  • Patent number: 7993504
    Abstract: A method and system for backside unlayering a semiconductor device to expose FEOL semiconductor features of the device for subsequent electrical and/or physical probing. A window is formed within a backside substrate layer of the semiconductor. A collimated ion plasma is generated and directed so as to contact the semiconductor only within the backside window via an opening in a focusing shield. This focused collimated ion plasma contacts the semiconductor, only within the window, while the semiconductor is simultaneously being rotated and tilted by a temperature controlled stage, for uniform removal of semiconductor layering such that the semiconductor features, in a location on the semiconductor corresponding to the backside window, are exposed. Backside unlayering of the invention may be enhanced by CAIBE processing.
    Type: Grant
    Filed: February 7, 2008
    Date of Patent: August 9, 2011
    Assignee: International Business Machines Corporation
    Inventors: Terence L. Kane, Darrell L. Miles, John D. Sylvestri, Michael P. Tenney
  • Patent number: 7961307
    Abstract: A structure for locating a fault in a semiconductor chip. The chip includes a substrate on a dielectric interconnect. A first electrical response image of the chip, which includes a spot representing the fault, is overlayed on a first reflection image for monochromatic light in an optical path from an optical microscope through a SIL/NAIL and into the chip. The index of refraction of the substrate exceeds that of the dielectric interconnect and is equal to that of the SIL/NAIL. A second electrical response image of the chip is overlayed on a second reflection image for the monochromatic light in an optical path in which an optical stop prevents all subcritical angular components of the monochromatic light from being incident on the SIL/NAIL. If the second electrical response image includes or does not include the spot, then the fault is in the substrate or the dielectric interconnect, respectively.
    Type: Grant
    Filed: October 26, 2010
    Date of Patent: June 14, 2011
    Assignee: International Business Machines Corporation
    Inventors: Stephen Bradley Ippolito, Darrell L. Miles, Peilin Song, John D. Sylvestri
  • Publication number: 20110037973
    Abstract: A structure for locating a fault in a semiconductor chip. The chip includes a substrate on a dielectric interconnect. A first electrical response image of the chip, which includes a spot representing the fault, is overlayed on a first reflection image for monochromatic light in an optical path from an optical microscope through a SIL/NAIL and into the chip. The index of refraction of the substrate exceeds that of the dielectric interconnect and is equal to that of the SIL/NAIL. A second electrical response image of the chip is overlayed on a second reflection image for the monochromatic light in an optical path in which an optical stop prevents all subcritical angular components of the monochromatic light from being incident on the SIL/NAIL. If the second electrical response image includes or does not include the spot, then the fault is in the substrate or the dielectric interconnect, respectively.
    Type: Application
    Filed: October 26, 2010
    Publication date: February 17, 2011
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Stephen Bradley Ippolito, Darrell L. Miles, Peilin Song, John D. Sylvestri
  • Patent number: 7826045
    Abstract: A method and structure for locating a fault in a semiconductor chip. The chip includes a substrate on a dielectric interconnect. A first electrical response image of the chip, which includes a spot representing the fault, is overlayed on a first reflection image for monochromatic light in an optical path from an optical microscope through a SIL/NAIL and into the chip. The index of refraction of the substrate exceeds that of the dielectric interconnect and is equal to that of the SIL/NAIL. A second electrical response image of the chip is overlayed on a second reflection image for the monochromatic light in an optical path in which an optical stop prevents all subcritical angular components of the monochromatic light from being incident on the SIL/NAIL. If the second electrical response image includes or does not include the spot, then the fault is in the substrate or the dielectric interconnect, respectively.
    Type: Grant
    Filed: January 25, 2008
    Date of Patent: November 2, 2010
    Assignee: International Business Machines Corporation
    Inventors: Stephen Bradley Ippolito, Darrell L. Miles, Peilin Song, John D. Sylvestri
  • Publication number: 20090189630
    Abstract: A method and structure for locating a fault in a semiconductor chip. The chip includes a substrate on a dielectric interconnect. A first electrical response image of the chip, which includes a spot representing the fault, is overlayed on a first reflection image for monochromatic light in an optical path from an optical microscope through a SIL/NAIL and into the chip. The index of refraction of the substrate exceeds that of the dielectric interconnect and is equal to that of the SIL/NAIL. A second electrical response image of the chip is overlayed on a second reflection image for the monochromatic light in an optical path in which an optical stop prevents all subcritical angular components of the monochromatic light from being incident on the SIL/NAIL. If the second electrical response image includes or does not include the spot, then the fault is in the substrate or the dielectric interconnect, respectively.
    Type: Application
    Filed: January 25, 2008
    Publication date: July 30, 2009
    Inventors: Stephen Bradley Ippolito, Darrell L. Miles, Peilin Song, John D. Sylvestri
  • Publication number: 20080272474
    Abstract: An apparatus for implementing integrated circuit cooling during testing and image-based analysis thereof includes a lid configured to define a cavity surrounding an integrated circuit die, the die mounted to a module substrate. One or more fluid passages are defined within the lid, wherein the passages facilitate the flow of a cooling liquid through said cavity and over the integrated circuit die, and a transparent window is formed within the lid so as to facilitate viewing of the integrated circuit die.
    Type: Application
    Filed: July 17, 2008
    Publication date: November 6, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Patrick J. McGinnis, Darrell L. Miles, Richard W. Oldrey, John D. Sylvestri, Manuel J. Villalobos
  • Publication number: 20080227247
    Abstract: The present invention provides a semiconducting device including a gate dielectric atop a semiconducting substrate, the semiconducting substrate containing source and drain regions adjacent the gate dielectric; a gate conductor atop the gate dielectric; a conformal dielectric passivation stack positioned on at least the gate conductor sidewalls, the conformal dielectric passivation stack comprising a plurality of conformal dielectric layers, wherein no electrical path extends entirely through the stack; and a contact to the source and drain regions, wherein the discontinuous seam through the conformal dielectric passivation stack substantially eliminates shorting between the contact and the gate conductor. The present invention also provides a method for forming the above-described semiconducting device.
    Type: Application
    Filed: May 29, 2008
    Publication date: September 18, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Brett H. Engel, Stephen M. Lucarini, John D. Sylvestri, Yun-Yu Wang
  • Patent number: 7397073
    Abstract: The present invention provides a semiconducting device including a gate dielectric atop a semiconducting substrate, the semiconducting substrate containing source and drain regions adjacent the gate dielectric; a gate conductor atop the gate dielectric; a conformal dielectric passivation stack positioned on at least the gate conductor sidewalls, the conformal dielectric passivation stack comprising a plurality of conformal dielectric layers, wherein no electrical path extends entirely through the stack; and a contact to the source and drain regions, wherein the discontinuous seam through the conformal dielectric passivation stack substantially eliminates shorting between the contact and the gate conductor. The present invention also provides a method for forming the above-described semiconducting device.
    Type: Grant
    Filed: November 22, 2004
    Date of Patent: July 8, 2008
    Assignee: International Business Machines Corporation
    Inventors: Brett H. Engel, Stephen M. Lucarini, John D. Sylvestri, Yun-Yu Wang
  • Publication number: 20080128086
    Abstract: A method and system for backside unlayering a semiconductor device to expose FEOL semiconductor features of the device for subsequent electrical and/or physical probing. A window is formed within a backside substrate layer of the semiconductor. A collimated ion plasma is generated and directed so as to contact the semiconductor only within the backside window via an opening in a focusing shield. This focused collimated ion plasma contacts the semiconductor, only within the window, while the semiconductor is simultaneously being rotated and tilted by a temperature controlled stage, for uniform removal of semiconductor layering such that the semiconductor features, in a location on the semiconductor corresponding to the backside window, are exposed. Backside unlayering of the invention may be enhanced by CAIBE processing.
    Type: Application
    Filed: February 7, 2008
    Publication date: June 5, 2008
    Applicant: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Terence L. Kane, Darrell L. Miles, John D. Sylvestri, Michael P. Tenney
  • Patent number: 7371689
    Abstract: A method and system for backside unlayering a semiconductor device to expose FEOL semiconductor features of the device for subsequent electrical and/or physical probing. A window is formed within a backside substrate layer of the semiconductor. A collimated ion plasma is generated and directed so as to contact the semiconductor only within the backside window via an opening in a focusing shield. This focused collimated ion plasma contacts the semiconductor, only within the window, while the semiconductor is simultaneously being rotated and tilted by a temperature controlled stage, for uniform removal of semiconductor layering such that the semiconductor features, in a location on the semiconductor corresponding to the backside window, are exposed. Backside unlayering of the invention may be enhanced by CAIBE processing.
    Type: Grant
    Filed: October 3, 2005
    Date of Patent: May 13, 2008
    Assignee: International Business Machines Corporation
    Inventors: Terence L Kane, Darrell L Miles, John D Sylvestri, Michael P Tenney
  • Patent number: 7112983
    Abstract: An apparatus for facilitating single die backside probing of semiconductor devices includes a chip holder configured for receiving a single integrated circuit die attached thereto, the chip holder maintained in flexible engagement in an X-Y orientation with respect to a lift plate. A lift ring is coupled to the lift plate, the lift ring configured to facilitate adjustment of the lift plate and the chip holder in a Z-direction.
    Type: Grant
    Filed: November 10, 2004
    Date of Patent: September 26, 2006
    Assignee: International Business Machines Corporation
    Inventors: Patrick J. McGinnis, Darrell L. Miles, Richard W. Oldrey, John D. Sylvestri, Manuel J. Villalobos
  • Patent number: 7038474
    Abstract: A technique is described for performing critical parameter analysis (CPA) of a semiconductor device (DUT) by combining the capabilities of conventional automated test equipment (ATE) with a focused optical beam scanning device such as a laser scanning microscope (LSM). The DUT is provided with a fixture such that it can be simultaneously scanned by the LSM or a similar device and exercised by the ATE. The ATE is used to determine pass/fail boundaries of operation of the DUT. Repeatable pass/fail limits (for timing, levels, etc.) are determined utilizing standard test patterns and methodologies. The ATE vector pattern(s) can then be programmed to “loop” the test under a known passing or failing state. When light energy from the LSM scanning beam sufficiently disturbs the DUT to produce a transition (i.e.
    Type: Grant
    Filed: September 24, 2004
    Date of Patent: May 2, 2006
    Assignee: International Business Machines Corporation
    Inventors: Patrick J. McGinnis, John D. Sylvestri
  • Patent number: 6894522
    Abstract: A method for implementing backside probing of a semiconductor device includes isolating an identified defect area on a backside of the semiconductor device, and milling the identified defect area to an initial depth. Edges of the identified defect area are masked, wherein unmasked semiconductor material, beginning at the initial depth, is etched for a plurality of timed intervals until one or more active devices are reached. The one or more active devices are electrically probed.
    Type: Grant
    Filed: October 6, 2003
    Date of Patent: May 17, 2005
    Assignee: International Business Machines Corporation
    Inventors: Barbara A. Averill, Terence Kane, Darrell L. Miles, Richard W. Oldrey, John D. Sylvestri