Abstract: A sound damping wallboard and methods of forming a sound damping wallboard are disclosed. The sound damping wallboard comprises a gypsum layer with a gypsum surface having an encasing layer. The encasing layer is partially removed to expose the gypsum surface and form a gypsum surface portion and a first encasing layer portion on the gypsum layer. A sound damping layer is applied to the gypsum layer to cover at least part of the gypsum surface portion and the encasing layer portion.

Abstract: A phased array transducer for inspecting a fastener hole and adjacent structure to identify defects and determine hole integrity without removing the fastener from the hole. The phased array transducer includes a plurality of transducer elements, where one of the transducer elements is used to align the transducer to the hole, one group of the remaining transducer elements inspects the entire thickness of the structure at one side of the fastener and another group of the remaining transducer elements inspects the entire thickness of the structure at an opposite side of the fastener.

Abstract: A phased array transducer for inspecting a fastener hole and adjacent structure to identify defects and determine hole integrity without removing the fastener from the hole. The phased array transducer includes a plurality of transducer elements, where one of the transducer elements is used to align the transducer to the hole, one group of the remaining transducer elements inspects the entire thickness of the structure at one side of the fastener and another group of the remaining transducer elements inspects the entire thickness of the structure at an opposite side of the fastener.

Abstract: An apparatus includes a first steel component having a first surface, a second steel component having a second surface, a corrosion resistant coating on at least one of the first and second surfaces, and an adhesive bonding the first and second components together. The corrosion resistant coating can be electrically conductive.

Abstract: A dual action self-cleaning and self-decontaminating coating consisting of a superhydrophobic aspect capable of cleaning the surface by having water droplets moving along the surface remove contaminants and a photochemically active aspect capable of disinfecting the surface by producing hydroxyl radicals in the presence of UV radiation and moisture.

Abstract: A system and method for producing a corrosion-resistant article includes a metal substrate and a multi-layer resistant coating disposed over the metal substrate. The coating is operable to resist corrosion and hydrogen embrittlement of the metal substrate. The coating includes a first layer comprising a material galvanically similar to the metal substrate. The coating also includes a second layer disposed over the first layer. The second layer comprises a metal anodic to the metal substrate. The corrosion resistant article may also include a corrosion resistant interface layer at the boundary of the first and second layers. The interface layer may be formed by diffusing a portion of the second layer into the first layer.

Abstract: Method and apparatus for plasma flame-spraying coating material onto a substrate by means of passing a plasma-forming gas through a nozzle electrode, passing an arc-forming current between said nozzle electrode and a rear electrode to form a plasma effluent, introducing spray coating material into the plasma effluent, passing the plasma effluent axially through a wall shroud extending from the exit of said nozzle electrode and forming a hot gas shroud for the plasma effluent at least within the wall shroud.

Abstract: A flame-sprayable flexible wire comprising a mineral powder having a particle size of less than about 140 mesh and about 5 to 70% by volume of the wire of a polyurethane or epoxy polymer. Advantageously the wire is produced by forming the requisite mixture plus a curing agent, effecting a partial cure in a sheet form, crumbling the sheet to coarse granules and extruding the granules to form the wire. The mineral powder particles may first be coated with a surface active resin such as a silicone which promotes adhesion to the polymer and which protects the polymer from the degradative effect of the mineral. The preferred surface active resins are silicones. The wire retains its strength and flexibility over long periods of time and produces high quality flame sprayed surfaces.

Abstract: Method and apparatus for plasma flame-spraying coating material onto a substrate by means of passing a plasma-forming gas through a nozzle electrode, passing an arc-forming current between said nozzle electrode and a rear electrode to form a plasma effluent, introducing spray coating material into the plasma effluent, passing the plasma effluent axially through a wall shroud extending from the exit of said nozzle electrode and forming a hot gas shroud for the plasma effluent at least within the wall shroud. .Iadd.