Abstract: A device for impacting a fastener in one embodiment includes a lever arm pivotable between a first position whereat a flywheel is spaced apart from a drive mechanism and a second position whereat the flywheel can contact the drive mechanism, a motor operably connected to the flywheel for storing energy in the flywheel, a trigger sensor assembly for generating a trigger signal indicative of the position of a trigger, a work contact element (WCE) sensor for generating a WCE signal indicative of the position of a WCE, a memory including program instructions, and a processor operably connected to the memory for executing the program instructions to (i) energize the motor based upon the WCE signal, and (ii) pivot the lever arm based upon the trigger signal.

Abstract: A device for impacting a fastener in one embodiment includes a drive mechanism, a flywheel pivotable between a first flywheel position whereat the flywheel is not in contact with the drive mechanism and a second flywheel position whereat the flywheel contacts the drive mechanism, a motor operably connected to the flywheel, a trigger movable between a first trigger position and a second trigger position, and a WCE assembly movable between a first WCE position and a second WCE position, the WCE assembly configured such that (i) when the trigger is in the first trigger position and the WCE assembly is in the first WCE position, the WCE assembly mechanically engages the trigger to preclude movement of the trigger out of the first position, and (ii) when the WCE assembly is in the second WCE assembly position, the WCE assembly does not mechanically engage the trigger.

Abstract: A method of operating a hand power tool in one embodiment includes generating a variable speed control signal with a solid state switch that corresponds to a selected speed for a motor, generating a pulse width modulated (PWM) signal corresponding to the variable speed control signal, generating H-bridge driving signals for an H-bridge circuit in correspondence with the PWM signal, and selectively coupling a motor to a power source using the H-bridge circuit in accordance with the H-bridge driving signals.

Abstract: A device for impacting a fastener in one embodiment includes a drive mechanism configured to impact a fastener, a lever arm pivotable between a first position and a second position, and a motor including a plurality of permanent magnets mounted on a rotatable housing, the motor mounted on the lever arm such that when the lever arm is in the first position, the rotatable motor housing is isolated from the drive mechanism and when the lever arm is in the second position, the rotatable motor housing is positioned to transfer rotational energy to the drive mechanism.

Abstract: A power tool includes an optical speed control switch for controlling the variable speed of an electrical motor in the tool. The tool includes a moveable member having a reflective surface and the moveable member traversing a distance between a stop position and a full speed position, a biasing member operatively coupled to the moveable member to bias the moveable member toward the stop position, an optical signal generator for generating an optical signal, the optical signal generator being oriented so that the optical signal is directed toward the reflective surface of the moveable member, and a speed control signal generator for generating a speed control signal that corresponds to a reflection of the generated optical signal reflected by the reflective surface of the moveable member.

Abstract: A device for impacting a fastener in one embodiment includes a lever arm pivotable between a first position whereat a flywheel is spaced apart from a drive mechanism and a second position whereat the flywheel can contact the drive mechanism, a motor operably connected to the flywheel for storing energy in the flywheel, a trigger sensor assembly for generating a trigger signal indicative of the position of a trigger, a work contact element (WCE) sensor for generating a WCE signal indicative of the position of a WCE, a memory including program instructions, and a processor operably connected to the memory for executing the program instructions to (i) energize the motor based upon the WCE signal, and (ii) pivot the lever arm based upon the trigger signal.

Abstract: A device for impacting a fastener in one embodiment includes a frame, a motor mounted to the frame and including a drive shaft defining a drive shaft axis, a lever arm including a pivot axis parallel with the drive shaft axis, a flywheel rotatably mounted on the lever arm and operably connected to the motor for storing energy received from the motor, a drive mechanism for impacting a fastener, and a solenoid configured to pivot the lever arm between a first position wherein the flywheel is spaced apart from the drive mechanism and a second position wherein the flywheel can contact the drive mechanism.

Abstract: A device for impacting a fastener in one embodiment includes a drive mechanism, a flywheel pivotable between a first flywheel position whereat the flywheel is not in contact with the drive mechanism and a second flywheel position whereat the flywheel contacts the drive mechanism, a motor operably connected to the flywheel, a trigger movable between a first trigger position and a second trigger position, and a WCE assembly movable between a first WCE position and a second WCE position, the WCE assembly configured such that (i) when the trigger is in the first trigger position and the WCE assembly is in the first WCE position, the WCE assembly mechanically engages the trigger to preclude movement of the trigger out of the first position, and (ii) when the WCE assembly is in the second WCE assembly position, the WCE assembly does not mechanically engage the trigger.

Abstract: A device for impacting a fastener in one embodiment includes a lever arm pivotable between a first position whereat a flywheel is spaced apart from a drive mechanism and a second position whereat the flywheel can contact the drive mechanism, a lever arm solenoid for pivoting the lever arm between the first position and the second position, a drive mechanism sensor for generating a position signal indicative of the position of the drive mechanism, a timer for generating a timing signal, a memory including program instructions, and a processor operably connected to the memory for executing the program instructions to (i) energize the solenoid to pivot the lever arm to the second position, (ii) de-energize the solenoid based upon the position signal, and (iii) de-energize the solenoid based upon the timing signal.

Abstract: Embodiments of the present invention comprise a battery charging jobsite audio unit that is particularly useful at construction and other jobsites are disclosed which provides important desirable features and functionality comprise a housing, at least one charger for charging a removable battery pack, an audio unit that includes a speaker system for providing substantially 360° sound, as well as subwoofer, a cord and plug for connecting the unit to a source of AC power, and circuitry for selectively applying power to the audio unit and the charger. The preferred and alternative embodiments also preferably have a unique protective frame structure that is connected to the housing of the unit.

Abstract: A method of operating a hand power tool in one embodiment includes generating a variable speed control signal with a solid state switch that corresponds to a selected speed for a motor, generating a pulse width modulated (PWM) signal corresponding to the variable speed control signal, generating H-bridge driving signals for an H-bridge circuit in correspondence with the PWM signal, and selectively coupling a motor to a power source using the H-bridge circuit in accordance with the H-bridge driving signals.

Abstract: A power tool includes solid-state motor control. The tool includes a solid state variable speed control signal generator for generating a variable speed control signal, a microcontroller for generating a pulse width modulated (PWM) signal corresponding to the variable speed control signal, a driver circuit for generating H-bridge driving signals corresponding to the PWM signal, and an H-bridge circuit for selectively coupling a motor to a power source in accordance with the H-bridge driving signals.

Abstract: A battery-powered tool indicates to an operator that a torque limit has been reached. The tool comprises a driver circuit for generating motor interface driving signals, a motor interface circuit coupled to a motor to selectively couple power to the motor in accordance with the motor driving signals, a torque limit signal generator for generating a torque limit signal, a motor torque signal generator for generating a torque signal corresponding to a torque generated by the motor, and a microcontroller for comparing the motor torque signal to the torque limit signal and for generating a torque limit indicating signal in response to the torque signal being equal to or greater than the torque limit signal so the driver circuit operates the motor to vibrate to alert an operator that the torque limit has been reached.

Abstract: A power tool includes solid-state motor control. The tool includes a solid state variable speed control signal generator for generating a variable speed control signal, a microcontroller for generating a pulse width modulated (PWM) signal corresponding to the variable speed control signal, a driver circuit for generating H-bridge driving signals corresponding to the PWM signal, and an H-bridge circuit for selectively coupling a motor to a power source in accordance with the H-bridge driving signals.

Abstract: A power tool includes an optical speed control switch for controlling the variable speed of an electrical motor in the tool. The tool includes a moveable member having a reflective surface and the moveable member traversing a distance between a stop position and a full speed position, a biasing member operatively coupled to the moveable member to bias the moveable member toward the stop position, an optical signal generator for generating an optical signal, the optical signal generator being oriented so that the optical signal is directed toward the reflective surface of the moveable member, and a speed control signal generator for generating a speed control signal that corresponds to a reflection of the generated optical signal reflected by the reflective surface of the moveable member.

Abstract: A battery-powered tool indicates to an operator that a torque limit has been reached. The tool comprises a driver circuit for generating motor interface driving signals, a motor interface circuit coupled to a motor to selectively couple power to the motor in accordance with the motor driving signals, a torque limit signal generator for generating a torque limit signal, a motor torque signal generator for generating a torque signal corresponding to a torque generated by the motor, and a microcontroller for comparing the motor torque signal to the torque limit signal and for generating a torque limit indicating signal in response to the torque signal being equal to or greater than the torque limit signal so the driver circuit operates the motor to vibrate to alert an operator that the torque limit has been reached.

Abstract: The present invention is an articulating hand power tool with a main housing having a longitudinal axis, a head portion rotatably engaged with the main housing for placement at a plurality of angles with respect to the longitudinal axis of the main housing, an integrated circuit board located within the main housing and at least one controller accessible from outside of the main housing for controlling the integrated circuit board.

Abstract: An electric motor having a regenerative braking capability is described which has several embodiments, each of which utilize two pairs of brushes, each pair of which has individual brushes positioned on diametrically opposite sides of the commutator. One pair is positioned for preferably optimally running the motor while the other pair of brushes is used solely for braking purposes. For normal motor or running operation, a motor switch assembly interacts with an activating mechanism to physically lift the pair of braking brushes from the surface of the commutator and also ensures that the running brushes come into contact with the commutator. When the motor switch assembly is switched to stop the motor, the switch assembly causes the activating mechanism to first lift the running brushes from the surface of the commutator and then place the braking brushes onto the commutator surface.