Abstract: A printhead maintenance station for maintaining a printhead in an operable condition is provided. The maintenance station comprises an elastically deformable roller having a contact surface for contacting an ink ejection face of the printhead, and a mechanism for rolling the roller across the face. The contact surface of the roller is configured so as to avoid trapping of ink on or in the roller surface.

Abstract: A filter for an inkjet printer that has a chamber divided into an upstream section and a downstream section by a filter membrane. An inlet conduit establishes fluid communication between an ink supply and the upstream section. An outlet conduit establishes fluid communication between the downstream section and a printhead. During use at least part of the inlet conduit is elevated relative to the filter membrane. By elevating the inlet conduit relative to the filter membrane, it acts as a bubble trap to retain bubbles that would otherwise obstruct the filter. This allows the filter size to be reduced for a more compact overall design.

Abstract: A printhead assembly suitable for printhead maintenance operations is provided. The printhead assembly comprises: (a) a printhead having an ink ejection face; (b) an ink supply system for supplying ink to the printhead; and (c) a foaming system for providing a liquid foam on the face.

Abstract: A printhead maintenance station for maintaining a printhead in an operable condition is provided. The maintenance station comprises an elastically deformable pad having a contact surface for sealing engagement with an ink ejection face of the printhead, and an engagement mechanism for reciprocally moving the pad between a first position in which the contact surface is sealingly engaged with the face and a second position in which the contact surface is disengaged from the face. The engagement mechanism is configured to move the pad rotatably with respect to the printhead such that, during engagement, a first part of the surface is contacted with the face prior to a second part of the surface. During disengagement the second part is disengaged from the face prior to the first part.

Abstract: A printhead maintenance system comprises: a stationary pagewidth printhead having an ink ejection face; an elastically deformable roller having a contact surface for contacting the ink ejection face; and a mechanism for rolling the roller across the face. In use, the printhead remains stationary when the roller is rolled across the face.

Abstract: A printhead cartridge for an inkjet printer is removably receivable in the printer. The cartridge comprises: a pagewidth printhead, an ink delivery system and a maintenance station. The maintenance station comprises: a chassis reciprocally moveable between a first position and a second position, and a printhead maintenance system mounted on the chassis. The printhead maintenance system is moveable by the chassis between the first position in which the printhead is maintained by the maintenance system and the second position in which the maintenance system is disengaged from the printhead. The chassis comprises an engagement formation for complementary engagement with an engagement arm of an engagement mechanism in the printer. The chassis is moveable by means of the engagement mechanism.

Abstract: An inkjet printer that has an elongate array of nozzles for ejecting ink, a plurality of ejection actuators, each configured to eject ink through one of the nozzles respectively, a plurality of ink conduits aligned with a longitudinal extent of the elongate array of nozzles, the ink conduits extending adjacent the elongate array for supplying the array of nozzles with ink and, a plurality of pulse dampers positioned along each of the ink conduits, each pulse damper being individually in fluid communication with one of the ink conduits and each containing a volume of gas for compression by pressure pulses in the ink conduits. A pressure pulse moving through an elongate printheads, such as a pagewidth printhead, can be damped at any point in the ink flow line. However, the pulse will cause nozzle flooding as it passes the nozzles in the printhead integrated circuit, regardless of whether it is subsequently dissipated at the damper.

Abstract: A method of priming ejection nozzles of a printhead is provided in which inwardly directed force is applied on an exterior wall of a bag containing fluid for distribution to the nozzles so as to reduce an available fluid volume of the bag, thereby causing fluid to be distributed from the bag to the nozzles, and a biasing member in the bag is caused to apply outwardly directed force on an interior wall of the bag so as to restrain the reduction of available fluid volume of the bag only once the available fluid volume of the bag has been reduced to a predetermined volume. The printhead is a pagewidth printhead having a pagewidth of greater than 100 millimetres.

Abstract: An inkjet printer that has a printhead with an array of ink ejection nozzles, an upstream ink line for connecting the printhead to an ink supply, a downstream ink line for connecting the printhead to a sump, a pump in the downstream ink line for drawing fluid out of the printhead, a gas inlet in communication with the printhead, the gas inlet being configured to open to atmosphere during a printhead de-priming operation, and close to atmosphere during a printhead priming operation and, an accumulator positioned in the upstream ink line for generating a positive pressure pulse for priming the printhead.

Abstract: Provided is a printhead cartridge for a pagewidth printer. The cartridge includes a cartridge body having a base and a number of ink supply bags positioned inside the base. A lid encloses the bags in the base. The cartridge also includes a printhead assembly fast with the base and arranged in fluid communication with the ink bags. Each ink supply bag has two profiled panels sealed together to form an ink holding chamber which is collapsible to reduce a volume of ink stored therein. A folded leaf spring biases the chamber into an expanded condition. Each ink bag also includes a connector assembly providing fluid communication between the chamber and ink supply channels of the printhead assembly.

Abstract: A maintenance assembly for maintaining an ink ejection face of a pagewidth inkjet printhead in an operable condition. The maintenance assembly comprises: a chassis movable between a first position and a second position relative to the printhead; a maintenance roller for receiving ink from the face; a first mechanism for moving the chassis between the first position and the second position; and a second mechanism for rotating the maintenance roller when the chassis is positioned in the second position.

Abstract: An ink cartridge suitable for regulating a hydrostatic pressure of ink supplied to an inkjet printhead is provided. The cartridge comprises an ink chamber having an ink outlet for fluid communication with the printhead via an ink line; an air inlet open to atmosphere; a bubble outlet for bubbling air bubbles into the chamber, each air bubble comprising an air cavity trapped inside a film or a body of ink; and an air channel connecting the air inlet and the bubble outlet. The bubble outlet is dimensioned to control a Laplace pressure of air bubbles drawn into the chamber as result of supplying ink to the printhead, thereby regulating a hydrostatic pressure of the ink.

Abstract: A method of locating a printhead assembly on a printer, the method comprising the steps of: providing a printhead assembly comprising at least one printhead integrated circuit having a plurality of ink ejection nozzles and an ink distribution support mounting the, or each, printhead integrated circuit, the ink distribution support being arranged, in use, to distribute ink from the ink supply to the nozzles; mounting the printhead assembly to the printer by bringing at least one reference feature provided on the ink distribution support into cooperation with a corresponding complementary feature of the printer; and determining from the cooperation the location of the nozzles.

Abstract: A method of fabricating a film for attachment of one or more printhead integrated circuits to an ink supply manifold is provided. The method comprises the steps of: (a) providing an adhesive polymeric film having a protective liner; (b) depositing photoresist onto the protective liner; (c) photopatterning the photoresist to define a plurality of openings positioned for etching supply holes through the film; (d) etching the plurality of ink supply holes through the film, the photoresist acting as a mask for the etch; and (e) removing the protective liner having the photoresist deposited thereon.

Abstract: A printhead is provided for an inkjet printer that has a print engine controller for receiving print data and sending it to the printhead. The printhead has a printhead IC for ejecting ink and a support structure for mounting the printhead IC in the printer adjacent a paper path. The printhead IC is mounted on a face of the support structure that, in use, faces the paper path. A flexible printed circuit board (flex PCB) that has contacts for receiving print data mounted to the support structure on a face that does not face the paper path. The bent section reduces the likelihood of trace cracking by holding the flex PCB at a set radius rather than allowing the flex to follow an irregular curve and thereby risking localized points of high stress on the traces.

Abstract: An inkjet printer has an inkjet printhead and a printhead maintenance station. The maintenance station includes a maintenance roller which is rotatable and moveable between a first position in which a capping portion is sealingly engaged with the printhead and a second position in which the capping portion is disengaged from the printhead. The maintenance roller is mounted on a chassis which is reciprocally moveable between the first and second positions. The printer includes an engagement mechanism for moving the chassis between the first and second positions by complementary engagement with engagement formations on the chassis.

Abstract: An inkjet printer includes a printhead integrated circuit (IC) with an array of nozzles for ejecting ink on to print media; an ink supply reservoir for storing ink, the ink supply reservoir having rigid walls and an air inlet for supplying air into the ink supply reservoir; an ink supply line defining a flow path from the ink supply reservoir to the printhead IC; and a pulse damper positioned along the flow path, the pulse damper for decreasing an amplitude of pressure pulses in the ink. The pulse damper is a compliant section of the ink supply line adapted to elastically flex.

Abstract: There is provided an ink pressure regulator for regulating a hydrostatic pressure of ink supplied to an inkjet printhead. The regulator comprises: an ink chamber having an ink outlet for fluid communication with the printhead via an ink line; an air inlet open to atmosphere; a bubble outlet positioned for bubbling air into ink contained in the chamber; and an air channel connecting the air inlet and the bubble outlet. The bubble outlet is dimensioned to control a Laplace pressure of air bubbles drawn into the ink as result of supplying ink to the printhead. Hence, the hydrostatic pressure of the ink is regulated.

Abstract: A printhead ink supply system is provided. The system comprises an inkjet printhead; an ink reservoir; an ink pressure regulator and an ink line connecting the printhead and the regulator. The ink pressure regulator regulates a hydrostatic pressure of ink supplied to the printhead and comprises an ink chamber having an ink outlet; an air inlet open to atmosphere; a bubble outlet for bubbling air bubbles into the chamber and an air channel connecting the air inlet and the bubble outlet. Each air bubble comprises an air cavity trapped inside a film or a body of ink and the bubble outlet is dimensioned to control a Laplace pressure of air bubbles drawn into the chamber as result of supplying ink to the printhead.

Abstract: A method of maintaining a printhead in an operable condition is provided. The method comprises the steps of: (i) providing a chassis having mounted thereon: a maintenance roller having an elastically deformable contact surface and an ink removal system for removing ink from the maintenance roller; (ii) moving the chassis towards the printhead such that the contact surface is sealingly engaged with an ink ejection face thereof; (iii) moving the chassis away from said printhead such that the contact surface is disengaged from the face; and (iv) rotating the maintenance roller such that ink is removed from the contact surface by the ink removal system.