Patents by Inventor John E. Flood

John E. Flood has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11279821
    Abstract: A selectively hydrogenated block copolymer of general formula S-E-S, (S-E1)nX, or mixtures thereof is disclosed, where n has a value of 2-6, and X is a coupling agent residue. Before hydrogenation, S is a polystyrene block having a molecular weight of 4,400-5,600 g/mol, and E and E1 are polydiene blocks having molecular weights of 18,000-36,000 g/mol and 9,000 to 18,000 g/mol, respectively, selected from polybutadiene, polyisoprene and mixtures thereof, and having a total vinyl content of 60-85 mol %. After hydrogenation, the block copolymer has 0-10 percent of styrene double bonds reduced and at least 80 percent of conjugated diene double bonds reduced. The block copolymer has a solution viscosity of less than 80 centipoise (cP); a polystyrene content of 25-40 wt. % and up to 50 wt. % of diblock units of general formula S-E or S-E1.
    Type: Grant
    Filed: June 26, 2020
    Date of Patent: March 22, 2022
    Assignee: Kraton Polymers LLC
    Inventors: John E Flood, Xavier Muyldermans
  • Patent number: 10920064
    Abstract: The disclosure relates to a hydrogenated styrenic block copolymer with high vinyl content, low viscosity, low order-disorder temperature and improved processability. The hydrogenated styrenic block copolymers can be extruded or molded with a minimum of additives. The hydrogenated styrenic block copolymers have high melt flows allowing for ease in processing such as injection molding, overmolding, dipping, extrusion, roto-molding, slush molding, fiber spinning, film making, 3D printing and foaming.
    Type: Grant
    Filed: March 21, 2019
    Date of Patent: February 16, 2021
    Assignee: Kraton Polymers LLC
    Inventors: John E Flood, Xavier Muyldermans
  • Publication number: 20200325324
    Abstract: A selectively hydrogenated block copolymer of general formula S-E-S, (S-E1)nX, or mixtures thereof is disclosed, where n has a value of 2-6, and X is a coupling agent residue. Before hydrogenation, S is a polystyrene block having a molecular weight of 4,400-5,600 g/mol, and E and E1 are polydiene blocks having molecular weights of 18,000-36,000 g/mol and 9,000 to 18,000 g/mol, respectively, selected from polybutadiene, polyisoprene and mixtures thereof, and having a total vinyl content of 60-85 mol %. After hydrogenation, the block copolymer has 0-10 percent of styrene double bonds reduced and at least 80 percent of conjugated diene double bonds reduced. The block copolymer has a solution viscosity of less than 80 centipoise (cP); a polystyrene content of 25-40 wt. % and up to 50 wt. % of diblock units of general formula S-E or S-E1.
    Type: Application
    Filed: June 26, 2020
    Publication date: October 15, 2020
    Applicant: KRATON POLYMERS LLC
    Inventors: John E. Flood, Xavier Muyldermans
  • Patent number: 10633465
    Abstract: Selectively hydrogenated block copolymers having semi-crystalline blocks hard blocks and copolymer soft blocks having a combination of excellent physical properties and solvent resistance have been discovered. The block copolymer comprises at least one A block of hydrogenated, polymerized 1,3-butadiene and at least one B block which is a random copolymer or a controlled distribution copolymer of conjugated diene and mono vinyl aromatic monomers in which the conjugated diene monomer units are selectively hydrogenated. Polar functionalized block embodiments of the block copolymers are also disclosed. Compositions comprising the block copolymer and articles made from the block copolymer have also been discovered. A method is disclosed which provides highly isotropic, high strength melt cast films of block copolymers.
    Type: Grant
    Filed: March 22, 2017
    Date of Patent: April 28, 2020
    Assignee: Kraton Polymers U.S. LLC
    Inventors: John E. Flood, Carl L. Willis, Robert C. Bening, Hendrik De Groot, Xavier D. D. J. Muyldermans, David T. Williamson, Dale L. Handlin, Jr., Robert Dossett
  • Publication number: 20190292361
    Abstract: The disclosure relates to a hydrogenated styrenic block copolymer with high vinyl content, low viscosity, low order-disorder temperature and improved processability. The hydrogenated styrenic block copolymers can be extruded or molded with a minimum of additives. The hydrogenated styrenic block copolymers have high melt flows allowing for ease in processing such as injection molding, overmolding, dipping, extrusion, roto-molding, slush molding, fiber spinning, film making, 3D printing and foaming.
    Type: Application
    Filed: March 21, 2019
    Publication date: September 26, 2019
    Applicant: KRATON POLYMERS LLC
    Inventors: John E. Flood, Xavier Muyldermans
  • Patent number: 10066098
    Abstract: This disclosure relates to a block copolymer composition comprising a tetra-branched block copolymer (IV) having a true number average molecular weight of 40,000 to 120,000 represented by the general formula (A-B)4X; a tri-branched block copolymer (III) having a true number average molecular weight of from 30,000 to 90,000 represented by the general formula (A-B)3X; di-branched block copolymer (II) having a true number average molecular weight of from 20,000 to 60,000 represented by the general formula (A-B)2X; and a linear diblock copolymer (I) having a true number average molecular weight of from 10,000 to 30,000 represented by the general formula A-B; where A represents a polymer block of a mono alkenyl arene; B represents a polymer block of a conjugated diene, wherein the B has a true number average molecular weight ranging from 7,000 to 20,000 g/mol; and X represents the residue of an alkoxy silane coupling agent.
    Type: Grant
    Filed: September 16, 2016
    Date of Patent: September 4, 2018
    Assignee: Kraton Polymers U.S. LLC
    Inventors: John E. Flood, Kathryn J. Wright, Xavier D. Muyldermans, Mike Heniff, Carl L. Willis, Yonghua Zhou, Aaron Brothers
  • Publication number: 20170275392
    Abstract: Selectively hydrogenated block copolymers having semi-crystalline blocks hard blocks and copolymer soft blocks having a combination of excellent physical properties and solvent resistance have been discovered. The block copolymer comprises at least one A block of hydrogenated, polymerized 1,3-butadiene and at least one B block which is a random copolymer or a controlled distribution copolymer of conjugated diene and mono vinyl aromatic monomers in which the conjugated diene monomer units are selectively hydrogenated. Polar functionalized block embodiments of the block copolymers are also disclosed. Compositions comprising the block copolymer and articles made from the block copolymer have also been discovered. A method is disclosed which provides highly isotropic, high strength melt cast films of block copolymers.
    Type: Application
    Filed: March 22, 2017
    Publication date: September 28, 2017
    Applicant: KRATON POLYMERS U.S. LLC
    Inventors: John E. Flood, Carl L. WILLIS, Robert C. Bening, Hendrik De Groot, Xavier D.D.J. Muyldermans, David T. Williamson, Dale L. Handlin, Jr., Robert Dossett
  • Publication number: 20170073513
    Abstract: This disclosure relates to a block copolymer composition comprising a tetra-branched block copolymer (IV) having a true number average molecular weight of 40,000 to 120,000 represented by the general formula (A-B)4X; a tri-branched block copolymer (III) having a true number average molecular weight of from 30,000 to 90,000 represented by the general formula (A-B)3X; di-branched block copolymer (II) having a true number average molecular weight of from 20,000 to 60,000 represented by the general formula (A-B)2X; and a linear diblock copolymer (I) having a true number average molecular weight of from 10,000 to 30,000 represented by the general formula A-B; where A represents a polymer block of a mono alkenyl arene; B represents a polymer block of a conjugated diene, wherein the B has a true number average molecular weight ranging from 7,000 to 20,000 g/mol; and X represents the residue of an alkoxy silane coupling agent.
    Type: Application
    Filed: September 16, 2016
    Publication date: March 16, 2017
    Applicant: KRATON POLYMERS U.S. LLC
    Inventors: John E. FLOOD, Kathryn J. WRIGHT, Xavier D. MUYLDERMANS, Mike HENIFF, Carl L. WILLIS, Yonghua ZHOU, Aaron BROTHERS
  • Patent number: 9359523
    Abstract: The invention relates to unique applications for the novel high melt flow, low viscosity, selectively hydrogenated styrene-butadiene-styrene (hSBS) or selectively hydrogenated controlled distribution styrene-butadiene/styrene-styrene (hSBSS) block copolymers, wherein the melt flow rate of said block copolymer is at least 100 g/10 min at 230° C. under 2.16 kg mass according to ASTM D1238. These block copolymers are novel and have the highest melt flow rate of any styrenic block copolymer also possessing high strength and elasticity. It has applications that prior to the present invention were not normally possible due to the normal low melt flow rate of styrenic block copolymers. The present invention also encompasses various fields of use such as a fiberglass hSBS or hSBSS reinforced mat, low viscosity hSBS or hSBSS coatings for industrial uses, hot melt adhesives prepared from hSBS or hSBSS blended with polyalpha-olefins, and elastic film, fiber, and nonwoven constructions using hSBS or hSBSS.
    Type: Grant
    Filed: August 27, 2014
    Date of Patent: June 7, 2016
    Assignee: Kraton Polymers U.S. LLC
    Inventors: Donn Anthony Dubois, John E. Flood
  • Publication number: 20140364532
    Abstract: The invention relates to unique applications for the novel high melt flow, low viscosity, selectively hydrogenated styrene-butadiene-styrene (hSBS) or selectively hydrogenated controlled distribution styrene-butadiene/styrene-styrene (hSBSS) block copolymers, wherein the melt flow rate of said block copolymer is at least 100 g/10 min at 230° C. under 2.16 kg mass according to ASTM D1238. These block copolymers are novel and have the highest melt flow rate of any styrenic block copolymer also possessing high strength and elasticity. It has applications that prior to the present invention were not normally possible due to the normal low melt flow rate of styrenic block copolymers. The present invention also encompasses various fields of use such as a fiberglass hSBS or hSBSS reinforced mat, low viscosity hSBS or hSBSS coatings for industrial uses, hot melt adhesives prepared from hSBS or hSBSS blended with polyalpha-olefins, and elastic film, fiber, and nonwoven constructions using hSBS or hSBSS.
    Type: Application
    Filed: August 27, 2014
    Publication date: December 11, 2014
    Applicant: KRATON POLYMERS US LLC
    Inventors: Donn Anthony DUBOIS, John E. FLOOD
  • Patent number: 8349963
    Abstract: An elastic material for use in an absorbent article is provided. The elastic material contains a crosslinked network formed from a linear block copolymer having a monoalkenyl aromatic midblock positioned between conjugated diene endblocks (e.g., butadiene-styrene-butadiene (“B-S-B”) triblock copolymer). Prior to crosslinking, such linear block copolymers have a relatively low viscosity and thus may be readily formed into a precursor elastic material (e.g., film, strands, web, etc.) that is subsequently crosslinked to achieve the desired elastic and mechanical properties. Crosslinking is typically achieved through the formation of free radicals (unpaired electrons) that link together to form a plurality of carbon-carbon covalent bonds at the conjugated diene endblocks.
    Type: Grant
    Filed: October 16, 2007
    Date of Patent: January 8, 2013
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Oomman P. Thomas, John E. Flood
  • Patent number: 8003209
    Abstract: Bicomponent fibers comprising a thermoplastic polymer and an elastomeric compound are made which can be continuously extruded from the melt at high production rates. The elastomeric compound has high flow and consists essentially of a selectively hydrogenated block copolymer and a tackifier resin, an alpha-olefin copolymer, an alpha-olefin terpolymer, a wax or mixtures thereof. In one embodiment the block copolymer has at least one polystyrene block of molecular weight from 5,000 to 7,000 and at least one polydiene block of molecular weight from 20,000 to 70,000 and having a vinyl content of greater than 60 mol %. In a second embodiment the block copolymer has a vinyl content of less than 60 mol %. The bicomponent fibers are useful for the manufacture of articles such as woven fabrics, spun bond non-woven fabrics or filters, staple fibers, yarns and bonded, carded webs.
    Type: Grant
    Filed: September 1, 2006
    Date of Patent: August 23, 2011
    Assignee: Kraton Polymers US LLC
    Inventors: John E. Flood, Dale L. Handlin, Jr., Martin L. Ehrlich
  • Patent number: 7910208
    Abstract: Bicomponent fibers having a sheath-core morphology where the sheath is a thermoplastic polymer and the core is an elastomeric compound are made which can be continuously extruded from the melt at high production rates. The elastomeric compound comprises a coupled, selectively hydrogenated block copolymer having high flow. The block copolymer has at least one polystyrene block of molecular weight from 5,000 to 7,000 and at least one polydiene block of molecular weight from 20,000 to 70,000 and having a high vinyl content of 60 mol % or greater. The bicomponent fibers are useful for the manufacture of articles such as woven fabrics, spun bond non-woven fabrics or filters, staple fibers, yarns and bonded, carded webs. The bicomponent fibers can be made using a process comprising coextrusion of the thermoplastic polymer and elastomeric compound to produce fibers at greater than 800 mpm and having a denier from 0.1 to 50 g/9000 m.
    Type: Grant
    Filed: March 1, 2005
    Date of Patent: March 22, 2011
    Assignee: Kraton Polymers U.S. LLC
    Inventors: John E. Flood, Dale L. Handlin, Jr.
  • Patent number: 7736737
    Abstract: The present invention relates to soft touch fibers and nonwoven fabrics made from such fibers. The fibers comprise an incompatible polymer system which leads to the soft touch quality. The fibers comprise a mixture of at least two thermoplastic polymers each having different viscosities and wherein the mixture has an interfacial tension from about 0.5 to about 20 mN/m, and wherein the mixture comprises a portion of the fiber surface. The fibers may include from 40-98 percent of a polyolefin continuous phase and from 2 to 60 weight percent of an amorphous thermoplast dispersed phase, such as polystyrene or polyamide.
    Type: Grant
    Filed: January 30, 2004
    Date of Patent: June 15, 2010
    Assignee: Dow Global Technologies Inc.
    Inventors: Jozef J. I. Van Dun, Daniel R. Bosak, John E. Flood, Edward N. Knickerbocker, Thomas Allgeuer, Karin Katzer, Miguel A. Prieto Goubert
  • Publication number: 20100038815
    Abstract: Bicomponent fibers having a sheath-core morphology where the sheath is a thermoplastic polymer and the core is an elastomeric compound are made which can be continuously extruded from the melt at high production rates. The elastomeric compound comprises a coupled, selectively hydrogenated block copolymer having high flow. The block copolymer has at least one polystyrene block of molecular weight from 5,000 to 7,000 and at least one polydiene block of molecular weight from 20,000 to 70,000 and having a high vinyl content of 60 mol % or greater. The bicomponent fibers are useful for the manufacture of articles such as woven fabrics, spunbond non-woven fabrics or filters, staple fibers, yarns and bonded, carded webs. The bicomponent fibers can be made using a process comprising coextrusion of the thermoplastic polymer and elastomeric compound to produce fibers at greater than 800 mpm and having a denier from 0.1 to 50 g/9000 m.
    Type: Application
    Filed: August 13, 2008
    Publication date: February 18, 2010
    Inventors: John E. FLOOD, Dale L. Handlin, JR.
  • Patent number: 7662323
    Abstract: Bicomponent fibers having a sheath-core morphology where the sheath is a thermoplastic polymer and the core is an elastomeric compound are made which can be continuously extruded from the melt at high production rates. The elastomeric compound comprises a coupled, selectively hydrogenated block copolymer having high flow. The block copolymer has at least one polystyrene block of molecular weight from 5,000 to 7,000 and at least one polydiene block of molecular weight from 20,000 to 70,000 and having a high vinyl content of 60 mol % or greater. The bicomponent fibers are useful for the manufacture of articles such as woven fabrics, spunbond non-woven fabrics or filters, staple fibers, yarns and bonded, carded webs. The bicomponent fibers can be made using a process comprising coextrusion of the thermoplastic polymer and elastomeric compound to produce fibers at greater than 800 mpm and having a denier from 0.1 to 50 g/9000 m.
    Type: Grant
    Filed: August 13, 2008
    Date of Patent: February 16, 2010
    Assignee: Kraton Polymers U.S. LLC
    Inventors: John E. Flood, Dale L. Handlin, Jr.
  • Publication number: 20090099314
    Abstract: An elastic material for use in an absorbent article is provided. The elastic material contains a crosslinked network formed from a linear block copolymer having a monoalkenyl aromatic midblock positioned between conjugated diene endblocks (e.g., butadiene-styrene-butadiene (“B-S-B”) triblock copolymer). Prior to crosslinking, such linear block copolymers have a relatively low viscosity and thus may be readily formed into a precursor elastic material (e.g., film, strands, web, etc.) that is subsequently crosslinked to achieve the desired elastic and mechanical properties. Crosslinking is typically achieved through the formation of free radicals (unpaired electrons) that link together to form a plurality of carbon-carbon covalent bonds at the conjugated diene endblocks.
    Type: Application
    Filed: October 16, 2007
    Publication date: April 16, 2009
    Inventors: Oomman P. Thomas, John E. Flood
  • Patent number: 5618870
    Abstract: It is herein disclosed a polymer blend having and exhibiting excellent tribological properties comprising a major amount of polyketone polymers and a minor amount of one or more silicone oil. The blend also has and exhibits improved lubricity and has a low DCOF of from about 0.3-0.4. The blend is particularly useful in the manufacture of articles used in applications where surfaces are in contact during motion.
    Type: Grant
    Filed: March 23, 1995
    Date of Patent: April 8, 1997
    Assignee: Shell Oil Company
    Inventors: John E. Flood, John W. Kelley, Davis R. Roane, John M. Clasby
  • Patent number: 5486594
    Abstract: It is disclosed a toughened polyamide comprising a polyamide, such as Nylon 6, and a minor amount of a linear alternating polymer of carbon monoxide and at least one or more ethylenically unsaturated hydrocarbon. The toughened polyamide has and exhibits improved properties such as Notched Izod strength and flexural modulus and can be used in the manufacture of articles suitable in many applications.
    Type: Grant
    Filed: July 11, 1994
    Date of Patent: January 23, 1996
    Assignee: Shell Oil Company
    Inventors: Randall P. Gingrich, Michelle Londa, John E. Flood