Abstract: Described herein is a coating composition suitable for application to a building panel. The coating composition comprises inorganic pigment, liquid carrier, and a humectant comprising a first ester-containing compound. The liquid carrier may be present in an amount ranging from about 10 wt. % to about 30 wt. % based on the total weight of the coating composition. Described herein are also building panels coated with the coating composition and methods of their production.

Abstract: Described herein is a building panel comprising a body having an upper surface opposite a lower surface and a side surface extending there-between, a coating applied to the side surface, the coating comprising a binder, a pigment composition, and an amphoteric surfactant.

Abstract: Described herein is a flame-retardant building panel comprising a body having a first major surface opposite a second major surface, an inorganic coating atop the first major surface, the inorganic coating being optically transparent and flame retardant and comprising a silicate compound; and wherein the inorganic flame retardant coating is substantially transparent such that the first major surface of the body is visible through the inorganic coating.

Abstract: The present invention is directed to a flame-retardant building panel comprising a body having a first major surface opposite a second major surface, an inorganic coating atop the first major surface, the inorganic coating comprising a flame retardant component that includes a phosphate compound, and a metal complexing agent. In other aspect, the invention is a method of forming a flame-retardant building panel comprising: a) applying an inorganic coating composition to a major surface of a body; and b) drying the inorganic coating composition at an elevated temperature.

Abstract: Described herein is a flame-retardant building panel comprising a body having a first major surface opposite a second major surface, an inorganic coating atop the first major surface, the inorganic coating being optically transparent and flame retardant and comprising a silicate compound; and wherein the inorganic flame retardant coating is substantially transparent such that the first major surface of the body is visible through the inorganic coating.

Abstract: Described herein is a coating composition suitable for application to a panel. The coating composition exhibits stability upon exposure to various temperatures, such as temperatures which induce freezing and thawing. The coating composition comprises calcium carbonate; titanium dioxide; opacity pigment composite comprising TiO2 encapsulated within a precipitated calcium carbonate shell; calcined diatomaceous earth; calcium chloride, aluminum hydroxide; and vinyl acrylic polymer. Described herein are also building panels coated with the coating composition and methods of their formation.

Abstract: Described herein is a building panel comprising a body having a first major surface opposite a second major surface and a side surface extending therebetween, a coating applied to at least one of the first major surface, the second major surface, or the side surface, the coating comprising a binder, and a pigment composition comprising titanium dioxide, an alkali metal silicate, and a clay; wherein the titanium dioxide is present in an amount ranging from about 3.0 wt. % to about 15.0 wt. % based on the total weight of the pigment composition.

Abstract: An acoustical building panel is disclosed that comprises a fibrous panel comprising: a central portion having a first major surface; a perimeter portion surrounding the central portion; a recess press-formed into the perimeter portion, the recess circumscribing the first major surface and comprising a recess floor surface; a second major surface opposite the first major surface; and side edge surfaces that define a perimeter of the fibrous panel and extend from the second major surface to the recess floor surface.

Abstract: Described herein is a fire-resistant adhesive coating composition which emits water vapor when exposed to fire. Such compositions comprise an ionic polyacrylate dispersant, aluminum hydroxide, silicate, and an alkoxylated alcohol. In certain embodiments, the composition comprises a solids content of at least about 44.2%, based on the wet weight of the composition. Also described herein are methods for making and using of such coating compositions.

Abstract: Described herein is a building panel comprising a body having a first major surface opposite a second major surface and a side surface extending therebetween, a coating applied to at least one of the first major surface, the second major surface, or the side surface, the coating comprising a binder, and a pigment composition comprising titanium dioxide, an alkali metal silicate, and a clay; wherein the titanium dioxide is present in an amount ranging from about 3.0 wt. % to about 15.0 wt. % based on the total weight of the pigment composition.

Abstract: Described herein is a coated building panel having a body and a surface coating atop the body, the surface coating comprising inorganic pigment and a polymeric dispersant comprising a polymer backbone and pendant side chains extending from the polymer backbone; wherein the surface coating comprises a liquid carrier in an amount less than about 1 wt. % based on the total weight of the surface coating.

Abstract: An acoustical building panel is disclosed that comprises a fibrous panel comprising: a central portion having a first major surface; a perimeter portion surrounding the central portion; a recess press-formed into the perimeter portion, the recess circumscribing the first major surface and comprising a recess floor surface; a second major surface opposite the first major surface; and side edge surfaces that define a perimeter of the fibrous panel and extend from the second major surface to the recess floor surface.

Abstract: Described herein is a coating composition suitable for application to a panel. The coating composition exhibits stability upon exposure to high temperatures. The coating composition comprises calcium carbonate; titanium dioxide; opacity pigment composite comprising TiO2 encapsulated within a precipitated calcium carbonate shell; calcined diatomaceous earth; aluminum hydroxide; and vinyl acrylic polymer. Described herein are also building panels coated with the coating composition and methods of their formation.

Abstract: Described herein is a surface coating composition useful to provide durability and fire resistance to building panels, as well as methods to prepare the same. The coating composition comprises silicate present in an amount from about 65 to about 85 wet wt. %; hectorite clay present in an amount from about 0.15 to about 0.5 wet wt. %; silica present in an amount from about 1 to about 3 wet wt. %; and polysorbate present in an amount from about 0.5 to about 10 wet wt. %.

Abstract: Described herein is a coated building panel having a body and a surface coating atop the body, the surface coating comprising inorganic pigment and a polymeric dispersant comprising a polymer backbone and pendant side chains extending from the polymer backbone; wherein the surface coating comprises a liquid carrier in an amount less than about 1 wt. % based on the total weight of the surface coating.

Abstract: Described herein are compositions useful for infusing color into nonwoven polyester containing product and methods to do so. Such compositions and methods comprise use of a color infusion composition comprising an antimigrant polymer; pigment; ammonium polyphosphate; and an anionic surfactant comprising phosphate. In certain embodiments, thermoplastic polymer having a glass transition temperature (Tg) of 93.0° C. or less is used to enhance color infusion.

Abstract: Described herein is a coated building panel comprising: a substrate comprising a first major surface opposite a second major surface; a coating atop at least one of the first major surface or the second major surface, the coating comprising: a binder composition; an antimicrobial composition comprising a cationic compound; a stabilization composition comprising: a silicate compound; and a surfactant having an HLB value between about 10 and about 14.

Abstract: Described herein is a barrier coating composition comprising an organic blend comprising a first component and a second component, the first component comprising latex polymer and the second component being selected from polyurethane emulsion, wax emulsion, and alkyd emulsion, wherein the first component and the second component are present in a weight ratio ranging from about 2:1 to about 20:1, and the latex polymer has a glass transition temperature of less than about 18° C.

Abstract: Described herein is a coated building panel comprising an acoustical body comprising a first major surface and a side surface that intersects the first major surface, a coating applied to the first major surface, the coating comprising a polymeric binder, a pigment, and a hydrophobic component present in an amount ranging from about 1.0 wt. % to about 8.0 wt. % based on the total weight of the coating; and wherein the pigment and polymeric binder are present in a weight ratio ranging from about 3.5:1 to about 6.5:1.

Abstract: Described herein is a barrier coating composition comprising an organic blend comprising a first component and a second component, the first component comprising latex polymer and the second component being selected from polyurethane emulsion, wax emulsion, and alkyd emulsion, wherein the first component and the second component are present in a weight ratio ranging from about 2:1 to about 20:1, and the latex polymer has a glass transition temperature of less than about 18° C.