Abstract: A control system for a plastic extruder which automatically controls both the melt pressure and the melt temperature of the plastic material at the outlet of the extruder barrel. The extruder barrel is divided into a plurality of heating zones and a zone temperature control means individually controls the temperature of each zone in accordance with predetermined zone temperature set points. A melt temperature control means automatically adjusts certain zone temperature set points such that the actual melt temperature is maintained at its desired value. The speed of a rotatable extruder screw is controlled by a melt pressure control means such that the actual melt pressure is maintained at its desired value. In accordance with the present invention, a separate feedforward controller and separate feedback controller are provided in the melt temperature control loop and in each zone temperature control loop such that independent specification of set point and disturbance responses can be achieved.

Abstract: A control system for a plastic extruder which automatically controls both the melt pressure and the melt temperature of the plastic material at the outlet of the extruder barrel. The extruder barrel is divided into a plurality of heating zones and a zone temperature control means individually controls the temperature of each zone in accordance with predetermined zone temperature set points. A melt temperature control means automatically adjusts certain zone temperature set points such that the actual melt temperature is maintained at its desired value. The speed of a rotatable extruder screw is controlled by a melt pressure control means such that the actual melt pressure is maintained at its desired value. In accordance with the present invention, a separate feedforward controller and separate feedback controller are provided in the melt temperature control loop and in each zone temperature control loop such that independent specification of set point and disturbance responses can be achieved.