Abstract: Embodiments include methods for recovering petroleum products from a formation containing heavy crude oil. In one embodiment, a method includes positioning a steam generator within the petroleum-bearing formation, flowing a fuel source and an oxidizing agent into the steam generator, generating and releasing steam from the steam generator to heat the heavy crude oil, flowing a catalytic material containing a nanocatalyst into the petroleum-bearing formation, and exposing the catalytic material to the heavy crude oil. The method further provides forming lighter oil products from the heavy crude oil within the petroleum-bearing formation and extracting the lighter oil products from the petroleum-bearing formation. In some examples, the fuel source contains methane, syngas, or hydrogen gas, and the oxidizing agent contains oxygen gas, air, or oxygen enriched air. The nanocatalyst may contain cobalt, iron, nickel, molybdenum, chromium, tungsten, titanium, alloys thereof, or combinations thereof.

Abstract: Embodiments include methods for recovering petroleum products from a formation containing heavy crude oil. In one embodiment, a method includes positioning a steam generator within the petroleum-bearing formation, flowing a fuel source and an oxidizing agent into the steam generator, generating and releasing steam from the steam generator to heat the heavy crude oil, flowing a catalytic material containing a nanocatalyst into the petroleum-bearing formation, and exposing the catalytic material to the heavy crude oil. The method further provides forming lighter oil products from the heavy crude oil within the petroleum-bearing formation and extracting the lighter oil products from the petroleum-bearing formation. In some examples, the fuel source contains methane, syngas, or hydrogen gas, and the oxidizing agent contains oxygen gas, air, or oxygen enriched air. The nanocatalyst may contain cobalt, iron, nickel, molybdenum, chromium, tungsten, titanium, alloys thereof, or combinations thereof.

Abstract: Embodiments include methods for recovering petroleum products from a formation containing heavy crude oil. In one embodiment, a method includes positioning a steam generator within the petroleum-bearing formation, flowing a fuel source and an oxidizing agent into the steam generator, generating and releasing steam from the steam generator to heat the heavy crude oil, flowing a catalytic material containing a nanocatalyst into the petroleum-bearing formation, and exposing the catalytic material to the heavy crude oil. The method further provides forming lighter oil products from the heavy crude oil within the petroleum-bearing formation and extracting the lighter oil products from the petroleum-bearing formation. In some examples, the fuel source contains methane, syngas, or hydrogen gas, and the oxidizing agent contains oxygen gas, air, or oxygen enriched air. The nanocatalyst may contain cobalt, iron, nickel, molybdenum, chromium, tungsten, titanium, alloys thereof, or combinations thereof.

Abstract: Embodiments include methods for recovering petroleum products from a formation containing heavy crude oil. In one embodiment, a method includes positioning a steam generator within the petroleum-bearing formation, flowing a fuel source and an oxidizing agent into the steam generator, generating and releasing steam from the steam generator to heat the heavy crude oil, flowing a catalytic material containing a nanocatalyst into the petroleum-bearing formation, and exposing the catalytic material to the heavy crude oil. The method further provides forming lighter oil products from the heavy crude oil within the petroleum-bearing formation and extracting the lighter oil products from the petroleum-bearing formation. In some examples, the fuel source contains methane, syngas, or hydrogen gas, and the oxidizing agent contains oxygen gas, air, or oxygen enriched air. The nanocatalyst may contain cobalt, iron, nickel, molybdenum, chromium, tungsten, titanium, alloys thereof, or combinations thereof.

Abstract: A downhole burner for a steam generator includes an injector and a cooling liner. Steam enters the burner through holes in the cooling liner. Combustion occurring within the cooling liner heats the steam and increases its quality and may superheat it. The heated, high-quality steam and combustion products exit the burner and enter an oil-bearing formation to upgrade and improve the mobility of heavy crude oils held in the formation. The injector includes a face plate, a cover plate, an oxidizer distribution manifold plate, and a fuel distribution manifold plate. The cooling liner has an effusion cooling section and effusion cooling and jet mixing section. The effusion cooling section includes effusion holes for injecting steam along the cooling liner surface to protect the liner. The effusion cooling and jet mixing section has both effusion holes and mixing holes for injecting steam further toward central portions of the burner.

Abstract: Embodiments include methods for recovering petroleum products from a formation containing heavy crude oil. In one embodiment, a method includes flowing a catalytic material containing the nanocatalyst into the formation containing the heavy crude oil and exposing the heavy crude oil and the catalytic material to a reducing agent (e.g., H2). The method further includes positioning a steam generator within the formation, generating and releasing steam from the steam generator to heat the heavy crude oil containing the catalytic material, forming lighter oil products within the formation, and extracting the lighter oil products from the formation. In another embodiment, a method includes exposing the heavy crude oil and the catalytic material to an oxidizing agent (e.g., O2). The nanocatalyst may contain cobalt, iron, nickel, molybdenum, chromium, tungsten, titanium, oxides thereof, alloys thereof, or combinations thereof.

Abstract: Embodiments of the invention provide methods for recovering petroleum products from a formation by distributing nanocatalysts into the formation and heating the heavy crude oil therein. In one embodiment, a method is provided which includes flowing a catalytic material containing the nanocatalyst into the formation containing the heavy crude oil, exposing the heavy crude oil and the catalytic material to a reducing agent (e.g., H2), positioning a steam generator within the formation, generating and releasing steam from the steam generator to heat the heavy crude oil containing the catalytic material, forming lighter oil products within the formation, and extracting the lighter oil products from the formation. In another embodiment, a method is provided which includes exposing the heavy crude oil and the catalytic material to an oxidizing agent (e.g., O2).

Abstract: A downhole burner for a steam generator includes an injector and a cooling liner. Steam enters the burner through holes in the cooling liner. Combustion occurring within the cooling liner heats the steam and increases its quality and may superheat it. The heated, high-quality steam and combustion products exit the burner and enter an oil-bearing formation to upgrade and improve the mobility of heavy crude oils held in the formation. The injector includes a face plate, a cover plate, an oxidizer distribution manifold plate, and a fuel distribution manifold plate. The cooling liner has an effusion cooling section and effusion cooling and jet mixing section. The effusion cooling section includes effusion holes for injecting steam along the cooling liner surface to protect the liner. The effusion cooling and jet mixing section has both effusion holes and mixing holes for injecting steam further toward central portions of the burner.

Abstract: A variable volume pump for satisfying the requirements of a hydraulic system while limiting fluid flow when the full volume of fluid displacement from the pump is not required by the hydraulic system. The pump includes one or more lines of reciprocable pumping pistons mounted radially around a crankshaft. The rotation of the crankshaft results in centrifugal flow of fluid through crankpin apertures for filling the pumping pistons. Each pumping piston reciprocates within a pumping chamber and the fluid volume filling the piston is directed through a discharge port to the hydraulic system. A valve piston is mounted within the pumping chamber in spaced apart opposing relationship to the pumping piston. The valve piston is normally seated against a valve seat when the pressure level in the hydraulic system is below that necessary to reduce flow.