Abstract: A pendulum crankshaft assembly for an internal combustion engine includes a pendulum carrier, a pendulum and rolling pins. The carrier and the pendulum have kidney-shaped rolling pin tracks. The rolling pin tracks are kidney-shaped and thus are defined by opposed curved side walls and opposed end walls. The pendulum carrier has an ear extending therefrom to which the pendulum is attached. The pendulum comprises a first half and a second half, each half being positioned on the sides of the ear. At any given time in operation, the gap between the rolling pin and the opposed walls of the rolling pin tracks is never greater than 0.5 mm. The pendulum carrier is attached to a cheek of the crankshaft by a pair of opposed fasteners.

Abstract: A bumper for a pendulum that cannot inadvertently become loose is disclosed. The pendulum has at least one and preferably a pair of spaced apart, elongated bumpers. The elongated bumpers generally have an L-shape. The pendulum is comprised of two halves. L-shaped channels are formed in each pendulum half. The bumpers are fitted into channels of the same shape formed in the pendulum halves. When the two halves are fitted together, the L-shaped bumper is captured therebetween. Each pendulum half includes an elevated central area and a pair of recessed areas with each recessed area formed on one side of the elevated area. Side walls are formed at the intersections of the elevated area and the recessed areas. A base wall is formed along the lower edge of the elevated area. The bumper ends extend from the elevated area beyond the side walls and base wall.

Abstract: A pendulum absorber fixed to the crankshaft of an engine comprises a pendulum and a pendulum carrier attached to the pendulum carrier attachment boss of the crankshaft. The first preferred embodiment provides a crankshaft web having spaced apart part pendulum carrier attachment bosses that define a carrier groove. The second preferred embodiment provides an arrangement similar to that of the first embodiment but the attachment bosses extend further away from the web. The third preferred embodiment provides a pendulum carrier having a flat portion and a cylindrical portion. The fourth preferred embodiment provides a carrier engagement portion that includes a deck and two lateral attachment bosses having curved surfaces. The carrier includes two outwardly-extending attachment arms. The fifth preferred embodiment provides a web having a pendulum carrier engagement portion that includes a machined groove and machined attachment bosses.

Abstract: Systems and methods are provided for varying a compression ratio in an engine having a pressure reactive piston. The pressure reactive piston may include a piston crown, and a spring positioned within the piston crown, wherein the spring includes a first ring, a second ring comprising a plurality of apertures, a rolling element positioned within each of the plurality of apertures, and a third ring. The first ring, the second ring, and the third ring of the spring may be arranged concentrically and the second ring may be positioned between the first ring and the third ring.

Abstract: A pendulum absorber fixed to the crankshaft of an engine comprises a pendulum and a pendulum carrier attached to the pendulum carrier attachment boss of the crankshaft. Each pendulum carrier has a pair of parallel ears extending therefrom. The carrier is tightly attached to the attachment boss such that the attachment boss is captured between the ears of the carrier. Attachment of the pendulum carrier to the sides of the attachment boss allows for feasibility in production, unlike known arrangements which require attachment of the pendulum carrier to the top of the crankshaft web. The fastener may be a pair of pressed-in pins, a single shrink-fit pin, shoulder bolts, Z-Form™ fastener assemblies, or rivets. Regardless of the type of fastener used, the side attachment arrangement of the disclosed inventive concept is sufficient to carry the load in sheer and prevent the pendulum assemblies from moving relative to the crankshaft.

Abstract: A pendulum assembly comprises a cold forged steel or cold formed steel pendulum attached to a cold forged steel or cold formed steel carrier. The carrier is attached to the crankshaft. The pendulum assembly includes a first outer steel plate, a second outer steel plate, and an intermediate steel plate. The stamped plates are formed from flat sheet steel to provide the pendulum shape and features. The outer steel plates are attached to the intermediate steel plate by any of a variety of methods. The pendulum carrier of the disclosed inventive concept is comprised of one or more steel plates that are also cold forged or cold formed from steel to provide the pendulum carrier shape and features. Alternatively, the pendulum carrier may include two cold forged or cold formed portions attached together or three cold forged or cold formed portions attached together.

Abstract: Systems and methods for improving gear shifting of a step-ratio automatic transmission in a hybrid vehicle are presented. The systems and methods may provide for adjusting torque capacity of one or more driveline clutches to reduce driveline torque disturbances that may be related to driveline inertia torque during transmission gear shifting.

Abstract: A powertrain incorporates a link shaft between the transmission output shaft and downstream components in order to facilitate use of a torque sensor. The link shaft includes an inner section splined to the output shaft and an outer section treated to produce a magnetic field that varies based on transmitted torque. The inner section and outer section are separated by a circumferential gap that directs the torque past the treated surface. Use of the link shaft eliminates the need to directly treat the transmission output shaft. Separating the spline and the treated surface radially reduces the axial length required for torque sensing and allows commonality among variants with and without torque sensors and between two wheel drive and four wheel drive variants.

Abstract: A vehicle includes axle housing, a differential and a ring gear, a scraper port, and a reservoir. The housing has a cover forming a heat exchanger having a coolant side and a lubricant side. The differential and ring gear are configured to pump a lubricating fluid. The scraper port is disposed at a bottom of the heat exchanger adjacent to the ring gear and is configured to direct the lubricating fluid through the lubricant side of the heat exchanger. The reservoir is disposed at a top of the heat exchanger and is configured to receive and store the lubricating fluid from the lubricant side of the heat exchanger.

Abstract: A transmission includes a torque converter with both a variable pitch stator and a bypass clutch. These are controlled in two modes to maintain a target slip speed. In a first mode, the bypass clutch is fully released and slip is controlled by varying the pitch of the stator blades. In a second mode, the stator is held in the tightest position and slip is controlled by varying the torque capacity of the bypass clutch. The target slip is calculates based on a variety of different input signals depending on what type of vehicle maneuver is being performed.

Abstract: A vehicle includes axle housing, a differential and a ring gear, a scraper port, and a reservoir. The housing has a cover forming a heat exchanger having a coolant side and a lubricant side. The differential and ring gear are configured to pump a lubricating fluid. The scraper port is disposed at a bottom of the heat exchanger adjacent to the ring gear and is configured to direct the lubricating fluid through the lubricant side of the heat exchanger. The reservoir is disposed at a top of the heat exchanger and is configured to receive and store the lubricating fluid from the lubricant side of the heat exchanger.

Abstract: The present disclosure relates to a dry-clutch transmission having various cooling techniques. Some techniques include forming different structural features on transmission components so as to create an organized air flow. The disclosed techniques are applicable to both opened and closed transmission housings.

Abstract: Systems and methods for improving gear shifting of a step-ratio automatic transmission in a hybrid vehicle are presented. The systems and methods may provide for adjusting torque capacity of one or more driveline clutches to reduce driveline torque disturbances that may be related to driveline inertia torque during transmission gear shifting.

Abstract: A transmission includes a torque converter stator with controllable blade angle. A controller adjust the blades by commanding fluid pressures in hydraulic circuits routed to the stator hub. The controller also adjust the torque capacity of a torque converter bypass clutch by commanding fluid pressures in hydraulic circuits routed to apply and release chambers. Various schemes are presented to multiplex hydraulic circuits to serve multiple functions.

Abstract: A pendulum crankshaft assembly for an internal combustion engine includes a pendulum carrier, a pendulum and rolling pins. The carrier and the pendulum have kidney-shaped rolling pin tracks. The rolling pin tracks are kidney-shaped and thus are defined by opposed curved side walls and opposed end walls. The pendulum carrier has an ear extending therefrom to which the pendulum is attached. The pendulum comprises a first half and a second half, each half being positioned on the sides of the ear. At any given time in operation, the gap between the rolling pin and the opposed walls of the rolling pin tracks is never greater than 0.5 mm. The pendulum carrier is attached to a cheek of the crankshaft by a pair of opposed fasteners.

Abstract: A front module disposed between an engine and a torque converter, and a method for coupling or decoupling the front module to the torque converter is provided. The front module has a housing that defines a cavity and has at least one access window, but preferably two access windows. The access windows may each include a notch. Disposed in the housing of the front module is a motor/generator and an engine disconnect clutch. A flexplate connects an output of the front module to the torque converter. The flexplate has a plurality of notches located on a periphery of the flexplate, and the flexplate is connected to the torque converter by a plurality of fasteners. Both the notches on the periphery of the flexplate and the plurality of fasteners are accessible through the access windows.

Abstract: A pendulum absorber fixed to the crankshaft of an engine comprises a pendulum and a pendulum carrier attached to the pendulum carrier attachment boss of the crankshaft. Each pendulum carrier has a pair of parallel ears extending therefrom. The carrier is tightly attached to the attachment boss such that the attachment boss is captured between the ears of the carrier. Attachment of the pendulum carrier to the sides of the attachment boss allows for feasibility in production, unlike known arrangements which require attachment of the pendulum carrier to the top of the crankshaft web. The fastener may be a pair of pressed-in pins, a single shrink-fit pin, shoulder bolts, Z-Form™ fastener assemblies, or rivets. Regardless of the type of fastener used, the side attachment arrangement of the disclosed inventive concept are sufficient to carry the load in sheer and prevent the pendulum assemblies from moving relative to the crankshaft.

Abstract: A crankshaft comprising a cheek, a torsion-absorbing pendulum pivotally coupled to the cheek, and a rotational speed actuated brake to oppose motion of the pendulum relative to the cheek. The brake is configured to provide greater opposition to the motion at lower rotational speeds than at higher rotational speeds.

Abstract: A pendulum crankshaft for an internal combustion engine includes a pendulum crankshaft having pendulum crank cycloid inserts. The inserts may thus be formed from high graded hardened steel while the crankshaft may be formed from conventional iron. The pendulum crankshaft includes a crankshaft having pendulum-holding ears. A cycloid insert-receiving aperture is formed in each of said ears for receiving a cycloid insert. Each of the cycloid inserts has a cycloid path formed therethrough. The pendulum is movably attached to the ears by a rolling pin fitted through the cycloid paths of the ears and captured between the cycloid paths formed in each half of the pendulum. Each half of the pendulum includes recessed areas on which the cycloid paths are formed. A pin is provided between each cycloid insert and the ear into which it is inserted to restrict rotation of the cycloid insert with respect to the ear.

Abstract: A crankshaft comprising a cheek, a torsion-absorbing pendulum pivotally coupled to the cheek, and a rotational speed actuated brake to oppose motion of the pendulum relative to the cheek. The brake is configured to provide greater opposition to the motion at lower rotational speeds than at higher rotational speeds.