Abstract: A method is provided for preparation of a fluoro-polymeric film on a carrier, covering:(a) preparing an aqueous dispersion of polymeric material;(b) dipping a fluoropolymer pre-treated carrier belt through the dispersion so that a coating of the dispersion is formed on the carrier belt;(c) passing the coated carrier belt through a metering zone to remove excess dispersion;(d) drying the metered coated carrier to remove the water from the dispersion; and(e) heating the dried coated carrier to a temperature sufficient to consolidate the dispersion. The carrier belt is formed from a material of low thermal mass having chemical and dimensional stability at the consolidation temperature of the dispersion and a work of adhesion between the carrier belt and the dispersion that does not exceed the yield strength of the consolidated fluoropolymeric film.

Abstract: A method is provided for preparation of a fluoropolymeric film on a carrier, comprising:(a) preparing an aqueous dispersion comprising a fluoropolymer;(b) dipping a carrier belt through the dispersion such that a coating of the dispersion is formed on the carrier belt;(c) passing the coated carrier belt through a metering zone to remove excess dispersion;(d) drying the metered coated carrier to remove the water from the dispersion; and(e) heating the dried coated carrier to a temperature sufficient to consolidate the dispersion, wherein the carrier belt is formed from a material of low thermal mass having chemical and dimensional stability at the consolidation temperature of the dispersion and a work of adhesion between the carrier belt and the dispersion that does not exceed the yield strength of the consolidated fluoropolymeric film.

Abstract: A novel composite comprises a substrate having a coating matrix including an initial layer of a perfluoropolymer and an overcoat comprising a fluoroelastomer, a fluoroplastic, a fluoroelastomer/fluoroplastic blend, or a combination thereof. The perfluoropolymer in the initial layer may be a perfluoroplastic, a perfluoroelastomer, or blends thereof. In a separate embodiment, the novel composite includes a substrate coated solely with one or more layers of perfluoroelastomer alone or as a blend with a perfluoroplastic. Where the substrate is not susceptible to hydrogen fluoride corrosion, the composite may include solely one or more layers of a blend of a fluoroelastomer and a hydrogen-containing perfluoroplastic. Cross-linking accelerators may be used to cross-link one or more of the resins contained in the coating layers. Each composite may be top-coated with a layer or layers of a fluoroplastic, fluoroelastomer, and/or a blend thereof.

Abstract: Fluoropolymer containing coatings are applied to substrates, preferably textile substrates, to obtain composites which are flexible and not brittle, and which exhibit a low coefficient of friction, good wear resistance and excellent release properties. This invention comprises the technique of initially coating a flexible substrate, such as glass fabric or a metal mesh, with a fluoropolymer, which serves to prevent cracking upon flexing. The precoated substrate is thereafter coated with a blend of a hard polymer and a fluoropolymer which adheres well to the pre-coated intermediate substrate. Significantly, the composites of the invention are flexible, yet possess the wear resistance of the hard polymer component as well as the frictional and release characteristics of the fluoropolymer components.

Abstract: Fluoropolymer containing coatings are applied to substrates, preferably textile substrates, to obtain composites which are flexible and not brittle, and which exhibit a low coefficient of friction, good wear resistance and excellent release properties. This invention comprises the technique of initially coating a flexible substrate, such as glass fabric or a metal mesh, with a fluoropolymer, which serves to prevent cracking upon flexing. The precoated substrate is thereafter coated with a blend of a hard polymer and a fluoropolymer which adheres well to the pre-coated intermediate substrate. Significantly, the composites of the invention are flexible, yet possess the wear resistance of the hard polymer component as well as the frictional and release characteristics of the fluoropolymer components.

Abstract: A fluoroplastic resin dispersion is modified by the addition of a fluoroelastomer latex to yield a fluid coating or casting composition. The fluoroplastic resin dispersion, preferably an aqueous dispersion of a perfluoroplastic, such as polytetrafluoroethylene (PTFE), is modified by blending with a fluoroelastomer composition, preferably a latex, such that the fluoroplastic comprises up to about 95%, preferably up to about 90%, by weight of the invention composition. The fluoroelastomer component comprises at least about 5% by weight of the blend. The fluid compositions according to the invention may preferably comprise from about 10-95% by weight fluoroplastic and from about 5-95% fluoroelastomer.