Abstract: A method of installing a flooring system including pouring a gypsum underlayment on a substrate, allowing the underlayment to set, but not dry. A water-borne epoxy sealer is provided and applied to the wet, but set, underlayment.

Abstract: The present invention relates to a sound rated floor system for inhibiting sound transmission between floors. The system includes a corrugated steel deck; a first layer of cementitious material or board or sheet applied over the corrugated steel deck; a sound insulation mat or board applied over the first layer; a second layer of cementitious material applied over the sound insulation mat or board. The floor system has an IIC rating of at least 25 and the corrugated steel deck provides at least 50 percent of the ultimate load carrying capacity under static and impact loading of the floor system with a floor deflection of at most 1/360 of the floor span.

Abstract: The present invention relates to a sound rated floor system for inhibiting sound transmission between floors. The system includes a corrugated steel deck; a first layer of cementitious material or board or sheet applied over the corrugated steel deck; a sound insulation mat or board applied over the first layer; a second layer of cementitious material applied over the sound insulation mat or board. The floor system has an IIC rating of at least 25 and the corrugated steel deck provides at least 50 percent of the ultimate load carrying capacity under static and impact loading of the floor system with a floor deflection of at most 1/360 of the floor span.

Abstract: A coating for preparing a floor underlayment to receive an adhesive includes a water-soluble, latex polymer, a defoamer and a dual-function surface enhancing agent. The surface enhancing agent includes a set accelerator that also functions to cross link the adhesive, hardening the surface of the underlayment using at least two mechanisms. One embodiment of the invention is a dry mixture that forms a coating when added to water. The dry mixture includes from about 10% to about 50% of the redispersible polymerby weight based on the mixture, from about 50% to about 90% of the surface enhancing agent and from about 0.15% to about 0.25% of the defoamerby weight based on the mixture. Other embodiments describe a liquid coating formed by adding from about 1 to about 8 parts water to 1 part of the dry mixture by volume based on the mixture.

Abstract: A coating for preparing a floor underlayment to receive an adhesive, where the coating includes a water-soluble, latex polymer, a defoamer and a dual-function surface enhancing agent. The surface enhancing agent includes a set accelerator that also functions to cross link the adhesive, hardening the surface of the underlayment using at least two mechanisms. One embodiment of the invention is a dry mixture that forms a coating when added to water. The dry mixture includes from about 10% to about 50% of the redispersible polymer on a dry weight basis, from about 50% to about 90% of the surface enhancing agent and from about 0.15% to about 0.25% of the defoamer on a dry weight basis. Other embodiments describe a liquid coating formed by adding from about 1 to about 8 parts water to 1 part of the dry mixture on a volume basis.