Abstract: A melt-castable explosive composition not based on TNT consisting essentially of about 10 to 20 weight percent of a matrix material having a melting temperature of about 80° to 100° C., about 1 to 5 weight percent of a plasticizer, up to about 20 weight percent of a metal powder, up to about 20 weight percent of an oxidizer and about 70 to 89 weight percent of a high explosive. The matrix material is carnauba wax modified with ozokerite wax in a weight ratio of about 1:1 to 20:1.

Abstract: A method of melt casting plastic bonded explosives by:A. forming a uniform binder mixture of the following ingredients(1) from 10 to 30 weight percent of a triblock polymer of the formula A-B-A wherein A represents a polystyrene block and B represents an elastomeric midblock which is selected from the group consisting of polybutadiene, polyisoprene, and polyethylenebutylene; and(2) from 70 to 90 weight percent of a low viscosity oil selected from the group consisting of naphthenic, paraffinic, and olefinic oilsby mixing the ingredients under low-shear conditions at a temperature of from 80.degree. C. to 110.degree. C.;B. mixing an energetic filler into the binder mixture under low shear conditions and at a temperature of from 80.degree. C. to 110.degree. C., provided that the viscosity of the mixture does not exceed 20 kilopoise;C. pouring the energetic filler-binder mixture formed in step B into a mold; andD. cooling energetic filler-binder mixture to form a solid explosive composite.