Patents by Inventor John F. Szul

John F. Szul has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11377460
    Abstract: Embodiments of the present disclosure are directed towards methods of adjusting melt index and/or density utilizing a metallocene complex represented by Formula (I): wherein each n-Pr is n-propyl, and each X is independently CH3, CI, Br, or F.
    Type: Grant
    Filed: March 20, 2019
    Date of Patent: July 5, 2022
    Assignee: Univation Technologies, LLC
    Inventors: John F. Szul, E. J. Markel, R. Eric Pequeno, Bruce J. Savatsky
  • Publication number: 20220169762
    Abstract: A bimodal poly(ethylene-co-1-alkene) copolymer comprising a higher molecular weight poly(ethylene-co-1-alkene) copolymer component and a lower molecular weight poly(ethylene-co-1-alkene) copolymer component. The copolymer is characterized by a unique combination of features comprising, or reflected in, its density; molecular weight distributions; component weight fraction amount; viscoelastic properties; and environmental stress-cracking resistance. Additional inventive embodiments include a method of making the copolymer, a formulation comprising the copolymer and at least one additive that is different than the copolymer, a method of making a manufactured article from the copolymer or formulation; the manufactured article made thereby, and use of the manufactured article.
    Type: Application
    Filed: April 28, 2020
    Publication date: June 2, 2022
    Inventors: Shadid Askar, Peter S. Martin, Bo Liu, John F. Szul, Roger L. Kuhlman, Mridula Babli Kapur
  • Publication number: 20220162358
    Abstract: A bimodal poly(ethylene-co-1-alkene) copolymer comprising a higher molecular weight poly(ethylene-co-1-alkene) copolymer component and a lower molecular weight poly(ethylene-co-1-alkene) copolymer component. The copolymer is characterized by a unique combination of features comprising, or reflected in, its density; molecular weight distributions; component weight fraction amount; and viscoelastic properties; and at least one of environmental stress-cracking resistance and resin swell. Additional inventive embodiments include a method of making the copolymer, a formulation comprising the copolymer and at least one additive that is different than the copolymer, a method of making a manufactured article from the copolymer or formulation; the manufactured article made thereby, and use of the manufactured article.
    Type: Application
    Filed: April 28, 2020
    Publication date: May 26, 2022
    Inventors: Shadid Askar, Peter S. Martin, Bo Liu, John F. Szul, Roger L. Kuhlman, Mridula Babli Kapur
  • Patent number: 11299563
    Abstract: A method including a) polymerizing at least one monomer in a gas phase reactor in the presence of a supported multimodal catalyst system to form a multimodal polyethylene product having a reactor split equal to respective weight fractions of resin components in the polyethylene product; b) applying a predetermined formula for a product parameter of the multimodal polyethylene product; c) obtaining incorporation data and production rate data from the reaction based upon the predetermined formula; d) determining an actual hydrogen leading indicator; e) comparing the actual hydrogen leading indicator to a target value for a hydrogen leading indicator to determine a deviation of the actual hydrogen leading indicator from the target value; and f) adjusting an amount of a catalyst precursor being fed to the gas phase reactor to control reactor split and a product parameter.
    Type: Grant
    Filed: October 25, 2017
    Date of Patent: April 12, 2022
    Assignee: Univation Technologies, LLC
    Inventors: Timothy R. Lynn, Daniel N. Thomas, Jr., Bruce J. Savatsky, John F. Szul
  • Publication number: 20220049032
    Abstract: A compound of formula (1) as drawn in the description, wherein M is a Group 4 metal, one R is a silicon-containing organic solubilizing group, and the other R is a silicon-containing organic solubilizing group or a silicon-free organic solubilizing group. A method of synthesizing the compound (1). A solution of compound (1) in alkane solvent. A catalyst system comprising or made from compound (1) and an activator. A method of polymerizing an olefin monomer with the catalyst system.
    Type: Application
    Filed: October 11, 2019
    Publication date: February 17, 2022
    Inventors: Bethany M. Neilson, Roger L. Kuhlman, Ian M. Munro, John F. Szul
  • Publication number: 20220010045
    Abstract: A compound of formula (1) as drawn herein, wherein M is a Group 4 metal and each R independently is a silicon-free organic solubilizing group. A method of synthesizing the compound (1). A solution of compound (1) in alkane solvent. A catalyst system comprising or made from compound (1) and an activator. A method of polymerizing an olefin monomer with the catalyst system.
    Type: Application
    Filed: October 11, 2019
    Publication date: January 13, 2022
    Inventors: Bethany M. Neilson, Roger L. Kuhlman, Ian M. Munro, John F. Szul
  • Publication number: 20210403615
    Abstract: A method of polymerizing an olefin monomer to make a polyolefin composition comprising a polyolefin polymer, the method comprising contacting a solution of an alkane-soluble non-metallocene precatalyst dissolved in an alkane solvent with an activator so as to make a trim catalyst comprising an alkane-soluble non-metallocene catalyst, feeding the trim catalyst, as a solution in an alkane solvent or supported on a support material as a dry powder or a slurry thereof in an alkane solvent, into a polymerization reactor, and polymerizing the olefin monomer with the trim catalyst in the polymerization reactor, thereby making the polyolefin composition.
    Type: Application
    Filed: October 11, 2019
    Publication date: December 30, 2021
    Inventors: Roger L. Kuhlman, Bethany M. Neilson, John F. Szul, Ian M. Munro
  • Patent number: 11208512
    Abstract: A high density, high polydispersity polyethylene having improved properties, and a process of producing same.
    Type: Grant
    Filed: January 12, 2018
    Date of Patent: December 28, 2021
    Assignee: Univation Technologies, LLC
    Inventors: Peter S. Martin, John F. Szul, Roger L. Kuhlman, Mahsa McDougal, C. Jeff Harlan, Timothy M. Boller
  • Patent number: 11203653
    Abstract: A bimodal polyethylene composition made with a bimodal catalyst system, wherein the bimodal polyethylene composition has from greater than 0 to 14 weight percent of polyethylene polymers having a weight-average molecular weight of from greater than 0 to 10,000 grams per mol, products made therefrom, methods of making and using same, and articles containing same.
    Type: Grant
    Filed: August 23, 2018
    Date of Patent: December 21, 2021
    Assignee: Univation Technologies, LLC
    Inventors: Nitin Borse, Ayush A. Bafna, Cliff R. Mure, Chuan C. He, Timothy R. Lynn, Roger L. Kuhlman, John F. Szul
  • Publication number: 20210380737
    Abstract: A bimodal ethylene-co-1-hexene copolymer composition consisting of a higher molecular weight component and a lower molecular weight component and, when in melted form at 190 degrees Celsius, is characterized by a melt property performance defined by a combination of melt index (5 kg), melt strength, and, optionally, shear thinning properties, and, when in solid form, is characterized by a slow crack growth property performance defined by a combination of strain hardening modulus and accelerated full-notch creep test performance. A pipe consisting of the bimodal ethylene-co-1-hexene copolymer composition. A method of synthesizing the bimodal ethylene-co-1-hexene copolymer composition. A method of making the pipe. A manufactured article, which is not a pipe, comprising the bimodal ethylene-co-1-hexene copolymer composition.
    Type: Application
    Filed: September 10, 2019
    Publication date: December 9, 2021
    Inventors: Cliff R. Mure, Timothy R. Lynn, Roger L. Kuhlman, John F. Szul, Angela I. Padilla-Acevedo
  • Patent number: 11149136
    Abstract: Provided are various bimodal polyethylene, including but not limited to a bimodal polyethylene for a pipe having a density of from 0.9340 to 0.9470 gram/cubic centimeters (g/ccm), a melt index (12) of from 0.1 to 0.7 gram/10 minute, a melt flow ratio (121/12) of from 20 to 90. The bimodal polyethylene includes a high molecular weight polyethylene component and a low molecular weight polyethylene component which are a reaction product of a polymerization process performed in a single reactor and that employs a bimodal polymerization catalyst system. The bimodal polymerization catalyst system includes a bimodal catalyst system of bis(2-pentamethylphenylamido)ethyl)amine Zirconium dibenzyl and either (tetramethylcyclopentadienyl)(n-propylcyclopentadienyl)Zirconium dichloride or (tetramethylcyclopentadienyl)(n-propylcyclopentadienyl)zirconium dimethyl in a 3.0:1 molar ratio; and a trim catalyst of (tetramethylcyclopentadienyl)(n-propylcyclopentadienyl)Zirconium dichloridedimethyl in heptane added to adjust melt.
    Type: Grant
    Filed: October 25, 2017
    Date of Patent: October 19, 2021
    Assignee: Univation Technologies, LLC
    Inventors: Nitin Borse, Swapnil Chandak, Ayush A. Bafna, Cliff R. Mure, Yi Zhang, Timothy R. Lynn, Roger L. Kuhlman, John F. Szul
  • Patent number: 11142597
    Abstract: A bimodal linear polyethylene composition, products made therefrom, methods of making and using same, and articles containing same.
    Type: Grant
    Filed: October 25, 2017
    Date of Patent: October 12, 2021
    Assignee: Univation Technologies, LLC
    Inventors: Swapnil B. Chandak, Nitin Borse, Ayush A. Bafna, Yi Zhang, Timothy R. Lynn, Roger L. Kuhlman, John F. Szul
  • Publication number: 20210238323
    Abstract: A bimodal ethylene-co-1-hexene copolymer consisting essentially of a higher molecular weight component and a lower molecular weight component and, when in melted form at 190 degrees Celsius, is characterized by a unique melt property space defined by a combination of high-load melt index, melt flow ratio, and melt elasticity properties. A blown film consisting essentially of the bimodal ethylene-co-1-hexene copolymer. A method of synthesizing the bimodal ethylene-co-1-hexene copolymer. A method of making the blown film. A manufactured article comprising the bimodal ethylene-co-1-hexene copolymer.
    Type: Application
    Filed: June 7, 2019
    Publication date: August 5, 2021
    Inventors: Bo Liu, Joel D. Wieliczko, John F. Szul, Daudi A. Abe, Roger L. Kuhlman, Ayush A. Bafna, Timothy R. Lynn
  • Patent number: 11028191
    Abstract: Embodiments of the present disclosure directed towards polymerization catalysts having improved ethylene enchainment. As an example, the present disclosure provides a polymerization catalyst having improved ethylene enchainment, the polymerization catalyst comprising a zirconocene catalyst of Formula (I) where R1 is a C1 to C20 alkyl, aryl or aralkyl group, wherein R2 is an C1 to C20 alkyl, aryl or aralkyl group, and where R3 is a C1 to C20 alkyl or a hydrogen, and where each X is independently a halide, C1 to C20 alkyl, aralkyl group or hydrogen.
    Type: Grant
    Filed: September 26, 2017
    Date of Patent: June 8, 2021
    Assignee: Univation Technologies, LLC
    Inventors: Roger L. Kuhlman, Mahsa McDougal, Timothy M. Boller, C. Jeff Harlan, Timothy R. Lynn, Cliff R. Mure, John F. Szul, Daniel P. Zilker, Jr.
  • Publication number: 20210147658
    Abstract: A carbon black-containing bimodal polyethylene composition, products made therefrom, methods of making and using same, and articles containing same.
    Type: Application
    Filed: September 6, 2018
    Publication date: May 20, 2021
    Applicant: Dow Global Technologies LLC
    Inventors: Nitin Borse, Swapnil B. Chandak, Yi Zhang, Timothy R. Lynn, Roger L. Kuhlman, John F. Szul
  • Publication number: 20210147591
    Abstract: A bimodal polyethylene composition made with a bimodal catalyst system, wherein the bimodal polyethylene composition has from greater than 0 to 14 weight percent of polyethylene polymers having a weight-average molecular weight of from greater than 0 to 10,000 grams per mol, products made therefrom, methods of making and using same, and articles containing same.
    Type: Application
    Filed: August 23, 2018
    Publication date: May 20, 2021
    Applicant: Dow Global Technologies LLC
    Inventors: Nitin Borse, Ayush A. Bafna, Cliff R. Mure, Chuan C. He, Timothy R. Lynn, Roger L. Kuhlman, John F. Szul
  • Publication number: 20210115168
    Abstract: Embodiments of the present disclosure are directed towards catalyst formulations including a metallocene and a stearic compound selected from bis 2-hydroxyethyl stearyl amine, aluminum distearate, and combinations thereof, where the metallocene is represented by the following formula: (Formula (I)) wherein each n-PR is n-propyl, and each X is independently CH3, Cl, or F.
    Type: Application
    Filed: March 4, 2019
    Publication date: April 22, 2021
    Applicant: Univation Technologies, LLC
    Inventors: Wesley R. MARIOTT, John F. SZUL, Haiqing PENG, James M. FARLEY, Bruce J. SAVATSKY, Brandon C. LOCKLEAR
  • Publication number: 20210095109
    Abstract: A bimodal linear polyethylene composition, products made therefrom, methods of making and using same, and articles containing same.
    Type: Application
    Filed: December 10, 2020
    Publication date: April 1, 2021
    Inventors: Swapnil Chandak, Nitin Borse, Ayush A. Bafna, Yi Zhang, Timothy R. Lynn, Roger L. Kuhlman, John F. Szul
  • Patent number: 10941284
    Abstract: A bimodal linear polyethylene composition, products made therefrom, methods of making and using same, and articles containing same.
    Type: Grant
    Filed: October 25, 2017
    Date of Patent: March 9, 2021
    Assignee: Univation Technologies, LLC
    Inventors: Swapnil Chandak, Nitin Borse, Ayush A. Bafna, Yi Zhang, Timothy R. Lynn, Roger L. Kuhlman, John F. Szul
  • Publication number: 20210047442
    Abstract: Embodiments of the present disclosure are directed towards methods for controlling a polymerization reaction including determining an instantaneous density model for a gas-phase polymerization, and utilizing the instantaneous density model to monitor the polymerization reaction to determine if a threshold instantaneous density is reached.
    Type: Application
    Filed: March 20, 2019
    Publication date: February 18, 2021
    Applicant: Univation Technologies, LLC
    Inventors: John F. Szul, Daniel Thomas, E.J. Markel, R. Eric Pequeno, Bruce J. Savatsky