Abstract: A fuel cell system that includes an over-arching algorithm for providing a strategy that reduces relative humidity cycling of the cathode outlet gas between wet and dry operation to extend the useful life of the membrane. The algorithm receives sensor signals indicative of operating parameters of the fuel cell system. The algorithm maintains a cathode exhaust gas relative humidity in a wet operating mode if the operating parameters of the fuel cell system are able to sustain the cathode gas relative humidity above a first predetermined value, and maintains the cathode exhaust gas relative humidity in a dry operating mode if the operating parameters of the fuel cell system are able to sustain the cathode gas relative humidity below a second predetermined value.

Abstract: A model uses various operating characteristics of a fuel cell to predict the relative humidity profile that is occurring within the fuel cell as a function of the reaction progress. The model is used to predict the relative humidity profile that will occur in response to changes to one or more of the operating characteristics of the fuel cell. A high frequency resistance of the fuel cell can also be used as a measure that is indicative of the humidity within the fuel cell. The model and/or the high frequency resistance can be used in a closed-loop feedback system to control the operation of the fuel cell to maintain the humidification of the MEA and fuel cells within a desired range to achieve a desired fuel cell performance.

Abstract: A control strategy results in a relative humidity profile that is substantially the same or constant regardless of the operational power level of the fuel cell stack. The strategy maintains the relative humidity profile within a range that enables high current density operation of the fuel cell stack. The profile is achieved by adjusting a coolant flow rate through the fuel cell stack to maintain a temperature change across the coolant flow path from inlet to outlet substantially constant regardless of the operational power level of the fuel cell stack.

Abstract: A strategy of controlling a state of hydration of a fuel cell(s) and actively managing operation of the fuel cell(s) to achieve a desired state of hydration. The control strategy monitors the state of hydration and a rate of change of the state of hydration which are used to control the operation of the fuel cell(s). A supervisory control strategy is implemented that alters the operating parameters of the fuel cell(s) based upon the state of hydration, the rate of change of the state of hydration, and a desired operational range for the state of hydration.

Abstract: Improving fuel processor efficiency via steam integration from a liquid-cooled high-temperature proton exchange membrane fuel cell (HT-PEMFC) stack is disclosed. A portion of the water used for stack cooling is re-condensed via ambient air and recycled to the HT-PEMFC stack. The remaining portion is diverted to the fuel processor to meet the fuel processor's steam needs. The entire fuel processor heat therefore is devoted to superheating the steam, and in some cases the fuel and/or air used in the reforming process.