Abstract: Casting apparatus for the vacuum-assisted, countergravity casting of a melt comprises a porous, gas permeable casting mold including a mold cavity and a melt inlet communicating the mold cavity to a lower mold portion adapted to engage an underlying source of melt and a vacuum box defining a vacuum chamber confronting the casting mold for evacuating the mold cavity when the lower mold portion and the underlying source of the melt are engaged. A valve member is disposed on the mold in an open position relative to the melt inlet to permit the melt to be drawn upwardly therethrough into the mold cavity when the lower mold portion and the source are engaged with the mold cavity evacuated and is movable to a closed position relative to the melt inlet after the mold cavity is filled with the melt to close off the melt inlet to prevent the melt from flowing out of the mold cavity when the lower mold portion and the source are subsequently disengaged.

Abstract: Casting apparatus comprises a casting mold including first and second elongated pick-up ledges on first and second upstanding mold sides and a mold pick-up mechanism having first and second elongated, pivotal pick-up feet for supportingly engaging the mold ledges to carry the mold through a casting cycle.

Abstract: Vacuum countergravity casting apparatus and process employ a container having a peripheral wall defining an open bottom chamber that receives one or more molds or destructible patterns. A first inherently unstable mass of particulates (e.g., binderless sand) is disposed in the chamber about the molds/patterns and a second supportive mass of bonded particulates (e.g., resin-bonded sand) is disposed in the chamber about the molds/patterns beneath the first mass. The second supportive mass is strong enough to support the first mass and preferably the molds/patterns as well as castings ultimately formed as necessary during the casting operation in the event of intentional or unexpected interruption of a negative differential pressure established between the inside and outside of the container.

Abstract: In vacuum countergravity casting a melt into a mold sealingly engaged to a vacuum container by an elastomeric sealing gasket, the sealing gasket is isolated from the heat of an underlying source of the melt and from contact therewith during casting by substantially binderless refractory particulates, such as loose foundry sand, held in a particulate-receiving space in the container about a lower, melt-engaging portion of the mold by a negative differential pressure established between the inside and outside of the particulate-receiving space.

Abstract: Casting apparatus comprises a vacuum box having a pair of laterally spaced side walls sealingly engaged to a pair of pick-up members disposed along laterally spaced apart sides of a casting mold. The vacuum box also comprises a pair of spaced end walls sealingly engaged to the casting mold. Sealing engagement of the laterally spaced vacuum box side walls to the pick-up members, rather than to the mold, permits a substantial reduction in the lateral dimension of the mold, thereby substantially reducing the amount of costly mold material (e.g., resin-bonded sand) needed to fabricate the mold for casting and to be disposed of after casting.

Abstract: Particulate mold material, such as binderless foundry sand, is vacuumed upwardly from a particulate bed into an open bottom container about one or more gas permeable molds or destructible patterns in the container to form a casting assembly adapted for immersion in an underlying molten metal pool to effect countergravity casting of molten metal.