Abstract: A preferred embodiment of the present invention incorporates a cooking chamber, including a lower portion and a lid that cooperate to define a cooking enclosure. Preferably, the lid is moveably mounted to the lower portion, and the lower portion has a lower surface, which is arranged at least partially beneath the cooking enclosure. Additionally, the lower surface preferably includes an opening formed therethrough that cooperates with a firebox so that an interior of the firebox engages in fluid communication with the cooking enclosure via the opening.

Abstract: A preferred embodiment of the smoker grill of the present invention incorporates a smoker chamber and a firebox. The smoker chamber defines a smoker interior, which is adapted for receiving food items for smoking, and includes an opening for providing access to the smoker interior. The firebox engages in fluid communication with the smoker interior so that smoke produced within the firebox can flow into the smoker interior for smoking the food items placed therein. Preferably, the firebox is sized and shaped so that it is insertable through the opening and into the smoker interior. In embodiments so configured, the firebox may be placed within the smoker interior, such as during shipping of the smoker grill, thereby allowing components of the grill to be stored and shipped in a container that is smaller than could otherwise be utilized. Method aspects also are provided.

Abstract: A gas burner for a smoker grill includes a venturi tube having an inlet adapted and arranged for receiving a flow of gas from a gas supply, a burner end adapted and arranged for placement within the interior of a grill casing, a burner end having a burner outlet, at least one air inlet arranged through said venturi tube and located adjacent said inlet, and an ash guard at least partially encasing the burner end. The ash guard incorporates metal screen disposed across the burner outlet and a metal housing at least partially surrounding the burner outlet to prevent ashes formed in the smoker from extinguishing the burner flame. Spider guards formed of metal screen material are also provided at the air inlet.

Abstract: The invention is directed to a top cover for a barbecue grill which includes a casting with an aperture formed in the surface. A flexible insert is designed to close the aperture. The casting includes a support on at least one side of the aperture and at least one fastener to hold the insert in place in the casting. The support and fastener also seal the aperture by pressing the insert against the casting.