Patents by Inventor John Grubbs

John Grubbs has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12454007
    Abstract: A system may include one or more computing devices configured to receive image data representing illuminated powder of a powder stream between a powder delivery device of an additive manufacturing system and a build surface of a component; determine at least one metric associated with the powder stream based on the received image data; determine whether the at least one metric indicates an abnormal state of the at least one metric; and cause the additive manufacturing system to perform at least one action in response to determining that the at least one metric indicates the abnormal state.
    Type: Grant
    Filed: September 16, 2022
    Date of Patent: October 28, 2025
    Assignee: Rolls-Royce Corporation
    Inventors: Scott Nelson, John Grubbs, Quinlan Yee Shuck
  • Patent number: 12358075
    Abstract: An additive manufacturing system may include an energy delivery device configured to deliver energy to a component to form a melt pool at least partially surrounded by a cooling region; and an optical system comprising: an imaging device; and an occulting device, wherein the occulting device is configured to occult at least part of thermal emissions produced by the energy and the melt pool and transmit at least some thermal emissions produced by the cooling region.
    Type: Grant
    Filed: November 23, 2021
    Date of Patent: July 15, 2025
    Assignee: Rolls-Royce Corporation
    Inventors: Baily Thomas, Scott Nelson, Abdalla R. Nassar, John Grubbs
  • Patent number: 12333737
    Abstract: A powder flow monitoring system may include a computing device configured to receive image data representing illuminated powder of a powder stream between a powder delivery device and a build surface of a component, generate a representation of the powder stream based on the image data, and output the representation of the powder stream for display at a display device.
    Type: Grant
    Filed: September 16, 2022
    Date of Patent: June 17, 2025
    Assignee: Rolls-Royce Corporation
    Inventors: Scott Nelson, Baily Thomas, Abdalla R. Nassar, Jason Scherer, John Grubbs
  • Patent number: 12311439
    Abstract: A method may include controlling, by a computing device, an energy source to form a melt pool at a build surface; and controlling, by the computing device, a material delivery device to direct a powder at the melt pool to form the seal fin comprising a metal matrix composite on the build surface, wherein the metal matrix composite comprises a matrix material and a reinforcement phase.
    Type: Grant
    Filed: September 22, 2021
    Date of Patent: May 27, 2025
    Assignee: Rolls-Royce Corporation
    Inventors: Scott Nelson, John Grubbs, Stephanie Gong
  • Patent number: 12293527
    Abstract: A powder flow monitoring system may include a computing device configured to receive image data representing illuminated powder of a powder stream between a powder delivery device and a build surface of a component, generate a representation of the powder stream based on the image data, and output the representation of the powder stream for display at a display device.
    Type: Grant
    Filed: September 16, 2022
    Date of Patent: May 6, 2025
    Assignee: Rolls-Royce Corporation
    Inventors: Scott Nelson, Baily Thomas, Abdalla R. Nassar, Jason Scherer, John Grubbs
  • Patent number: 11860080
    Abstract: In some examples, a system including a fluid stream monitoring system. The monitoring system includes an illumination device configured to illuminate at least some of particles suspended in a fluid stream; and an imaging device configured to image the illuminated particles at a first image plane that intersects a longitudinal axis of the fluid stream, wherein the illumination device and the imaging device are registered to the fluid stream delivery device in the first image plane, where the first image plane is substantially orthogonal to the longitudinal axis. The system includes processing circuitry configured to determine one or more physical characteristics of the fluid particles.
    Type: Grant
    Filed: December 29, 2021
    Date of Patent: January 2, 2024
    Assignees: Rolls-Royce Corporation, Rolls-Royce plc
    Inventors: Scott Nelson, Taylor K. Blair, John Grubbs, Martyn Anthony Jones, Chris Heason
  • Publication number: 20230204490
    Abstract: In some examples, a system including a fluid stream monitoring system. The monitoring system includes an illumination device configured to illuminate at least some of particles suspended in a fluid stream; and an imaging device configured to image the illuminated particles at a first image plane that intersects a longitudinal axis of the fluid stream, wherein the illumination device and the imaging device are registered to the fluid stream delivery device in the first image plane, where the first image plane is substantially orthogonal to the longitudinal axis. The system includes processing circuitry configured to determine one or more physical characteristics of the fluid particles.
    Type: Application
    Filed: December 29, 2021
    Publication date: June 29, 2023
    Inventors: Scott Nelson, Taylor K. Blair, John Grubbs, Martyn Anthony Jones, Chris Heason
  • Publication number: 20230089809
    Abstract: An additive manufacturing system may include a powder delivery device configured to direct a powder stream toward a build surface of a component, and a powder flow monitoring system. The powder delivery device defines a longitudinal axis oriented toward the build surface. The powder flow monitoring system includes an illumination device configured to illuminate at least some powder the powder stream between the powder delivery device and the build surface; and an imaging device configured to image the illuminated powder at an image plane that intersects the longitudinal axis. The illumination device and the imaging device may be registered to the powder delivery device in a plane substantially orthogonal to the longitudinal axis.
    Type: Application
    Filed: September 16, 2022
    Publication date: March 23, 2023
    Inventors: Scott Nelson, Baily Thomas, Abdalla R. Nassar, John Grubbs
  • Publication number: 20230092671
    Abstract: A powder flow monitoring system may include a computing device configured to receive image data representing illuminated powder of a powder stream between a powder delivery device and a build surface of a component, generate a representation of the powder stream based on the image data, and output the representation of the powder stream for display at a display device.
    Type: Application
    Filed: September 16, 2022
    Publication date: March 23, 2023
    Inventors: Scott Nelson, Baily Thomas, Abdalla R. Nassar, Jason Scherer, John Grubbs
  • Publication number: 20230090298
    Abstract: A system may include one or more computing devices configured to receive image data representing illuminated powder of a powder stream between a powder delivery device of an additive manufacturing system and a build surface of a component; determine at least one metric associated with the powder stream based on the received image data; determine whether the at least one metric indicates an abnormal state of the at least one metric; and cause the additive manufacturing system to perform at least one action in response to determining that the at least one metric indicates the abnormal state.
    Type: Application
    Filed: September 16, 2022
    Publication date: March 23, 2023
    Inventors: Scott Nelson, John Grubbs, Quinlan Yee Shuck
  • Publication number: 20220161364
    Abstract: An additive manufacturing system may include an energy delivery device configured to deliver energy to a component to form a melt pool at least partially surrounded by a cooling region; and an optical system comprising: an imaging device; and an occulting device, wherein the occulting device is configured to occult at least part of thermal emissions produced by the energy and the melt pool and transmit at least some thermal emissions produced by the cooling region.
    Type: Application
    Filed: November 23, 2021
    Publication date: May 26, 2022
    Inventors: Baily Thomas, Scott Nelson, Abdalla R. Nassar, John Grubbs
  • Publication number: 20220088679
    Abstract: A method may include controlling, by a computing device, an energy source to form a melt pool at a build surface; and controlling, by the computing device, a material delivery device to direct a powder at the melt pool to form the seal fin comprising a metal matrix composite on the build surface, wherein the metal matrix composite comprises a matrix material and a reinforcement phase.
    Type: Application
    Filed: September 22, 2021
    Publication date: March 24, 2022
    Inventors: Scott Nelson, John Grubbs, Stephanie Gong
  • Patent number: 8105009
    Abstract: A method of positioning lumber in a given orientation in a handling apparatus having a base frame, a longitudinal transport assembly, and at least two gripper arm support platforms with a pair of gripper arms positioned on each of the support platforms. A work piece is gripped with the gripper arms without the work piece engaging the longitudinal transport assembly. The gripper arms are adjusted on at least one of the support platforms in a direction generally perpendicular to the longitudinal transport assembly in order to selectively position the work piece. The work piece is then brought into engagement with the transport assembly and the gripper arms are released from the work piece.
    Type: Grant
    Filed: May 8, 2008
    Date of Patent: January 31, 2012
    Assignee: WPS Industries, Inc.
    Inventors: Jeff Harper, Wayne Parks, Jeremy S. Clark, Anthony G. Clark, Clyde Stearns, Mark Burns, Brian Wallace Smith, John Grubbs, Donald Haley