Abstract: The present disclosure is directed to articles of footwear having a sole structure comprising one or more sipes that have been carved into the ground-facing surface of an outsole and extending into the midsole. A carved sipe may comprise a first sidewall, a second sidewall, and a cavity defined by the sidewalls and a plane defined by the ground-facing surface. Systems and methods for forming sipes in accordance with the present disclosure by using a reciprocating blade with a non-heated and plain (non-serrated) cutting edge are also discussed.

Abstract: The present disclosure is directed to articles having one or more sipes formed with sidewalls that are in contact with each other without a gap in between them. Systems and methods for forming sipes in accordance with the present disclosure by using a reciprocating blade with a non-heated and plain (non-serrated) cutting edge are also discussed.

Abstract: The present disclosure is directed to articles of footwear having a sole structure comprising a pair of curvilinear sipes extending from the forefoot region to a midfoot region or heel region. The curvilinear sipes may have a profile that is a consistent distance from the edge of the outsole. The curvilinear sipes may be carved into the ground-facing surface of an outsole and extending into the midsole. A carved sipe may comprise a first sidewall, a second sidewall, and a cavity defined by the sidewalls and a plane defined by the ground-facing surface. Systems and methods for forming sipes in accordance with the present disclosure by using a reciprocating blade with a non-heated and plain (non-serrated) cutting edge are also discussed.

Abstract: A method of making a cushioning member is provided. The method includes forming a first barrier member from a first material, the first barrier member including a first compartment and a second compartment. The method further includes forming a second barrier member from a second material different than the first material. The first compartment is provided with a first quantity of particulate matter and the second compartment is provided with a second quantity of particulate matter. The method further includes covering the first compartment with the second barrier member and covering the second compartment with the second barrier member.

Abstract: A cushioning member for an article of footwear is provided and includes a first barrier member defining a first compartment and a second compartment and being formed from a first material. A second barrier member is attached to the first barrier member, covers the first compartment to define a first interior void, and covers the second compartment to define a second interior void. The second barrier is formed from a second material different than the first material. The cushioning member also includes a first quantity of particulate matter disposed within the first interior void and a second quantity of particulate matter disposed within the second interior void.

Abstract: Ground-engaging components for articles of footwear include an outer perimeter boundary rim that at least partially defines an outer perimeter of the ground-engaging component, wherein the outer perimeter boundary rim defines an upper-facing surface and an opposite ground-facing surface. The outer perimeter boundary rim defines an open space at least at a forefoot support area of the ground-engaging component. A matrix structure extends from the outer perimeter boundary rim (e.g., the ground-facing surface and/or the upper-facing surface) and across the open space at least at the forefoot support area to define an open cellular construction with plural open cells across the open space at least at the forefoot support area. The matrix structure defines one or more sets of adjacent open cells, the set(s) including at least three open cells that are substantially aligned in the forefoot support area along a line extending in a forward medial-to-rear lateral direction.

Abstract: An article of footwear having a sole structure including a chamber for receiving a pressurized fluid is described, along with a method of making the article. The chamber may include a tensile member extending between a first chamber barrier layer and a second chamber barrier layer. The tensile member may include a first tensile member layer bonded to the first chamber barrier layer, a second tensile member layer bonded to the second chamber barrier layer, and a plurality of tethers connecting the first tensile member layer to the second tensile member layer. The second tensile member layer may include a first section and a second section separate from the first section. In addition, a portion of the second chamber barrier layer may extend toward the first tensile member layer between the first section and the second section, the portion being joined to the first tensile member layer.

Abstract: A sole structure for an article of footwear is provided and includes a midsole having a first surface, a second surface formed on an opposite side of the midsole than the first surface, a first cavity formed in the first surface and tapering in a direction from the first surface toward the second surface, and a second cavity formed in the second surface and tapering in a direction from the second surface toward the first surface. A first quantity of particulate matter is disposed within the first cavity and a second quantity of particulate matter is disposed within the second cavity.

Abstract: Processes and systems for thermoforming articles of wear are disclosed. The process can include utilizing a negative pressure generation system to seal an article in a forming material thereby compressing the forming material onto the outer surface of the article. The process can also include exposing the sealed article to an increased temperature followed by exposure to a decrease temperature, while maintaining the compressive force of the forming material on the outer surface of the article. A positive pressure can also be applied to the sealed article while undergoing the heating and/or cooling steps, which can facilitate the removal of bubbles from the article during thermoforming as well as apply additional compressive force to the outer surface of the article.

Abstract: An article of footwear having a sole structure including a chamber for receiving a pressurized fluid is described, along with a method of making the article. The chamber may include a tensile member extending between a first chamber barrier layer and a second chamber barrier layer. The tensile member may include a first tensile member layer bonded to the first chamber barrier layer, a second tensile member layer bonded to the second chamber barrier layer, and a plurality of tethers connecting the first tensile member layer to the second tensile member layer. The second tensile member layer may include a first section and a second section separate from the first section. In addition, a portion of the second chamber barrier layer may extend toward the first tensile member layer between the first section and the second section, the portion being joined to the first tensile member layer.

Abstract: Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

Abstract: An article of footwear having a sole structure including a chamber for receiving a pressurized fluid is described, along with a method of making the article. The chamber may include a tensile member extending between a first chamber barrier layer and a second chamber barrier layer. The tensile member may include a first tensile member layer bonded to the first chamber barrier layer, a second tensile member layer bonded to the second chamber barrier layer, and a plurality of tethers connecting the first tensile member layer to the second tensile member layer. The second tensile member layer may include a first section and a second section separate from the first section. In addition, a portion of the second chamber barrier layer may extend toward the first tensile member layer between the first section and the second section, the portion being joined to the first tensile member layer.

Abstract: Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

Abstract: A method of making an article of footwear. The method may include forming a chamber for receiving a pressurized fluid, including a first chamber barrier layer, a second chamber barrier layer, and a tensile member extending between the first chamber barrier layer and the second chamber barrier layer. The tensile member may include a first tensile member layer, a second tensile member layer, and a plurality of tethers connecting the first tensile member layer to the second tensile member layer. The method may also include extending a portion of the second chamber barrier layer toward the first tensile member layer between a first section of the second tensile member layer and a second section of the second tensile member layer, and joining the portion of the second chamber barrier layer to the first tensile member layer between the first section and the second section of the second tensile member layer.

Abstract: Articles of wear having one or more textiles that include a low processing temperature polymeric composition and a high processing temperature polymeric composition, and methods of manufacturing the same are disclosed. The low processing temperature polymeric composition and the high processing temperature polymeric composition can be selectively incorporated into a textile to provide one or more structural properties and/or other advantageous properties to the article. The textile can be thermoformed to impart such structural and/or other advantageous properties to the article of wear. This abstract is intended as a scanning tool for purposes of searching in the particular art and is not intended to be limiting of the present disclosure.

Abstract: A sole structure for an article of footwear is provided and includes a midsole having a first surface, a second surface formed on an opposite side of the midsole than the first surface, a first cavity formed in the first surface and tapering in a direction from the first surface toward the second surface, and a second cavity formed in the second surface and tapering in a direction from the second surface toward the first surface. A first quantity of particulate matter is disposed within the first cavity and a second quantity of particulate matter is disposed within the second cavity.

Abstract: Ground-engaging components for articles of footwear include: (a) an outer perimeter boundary rim that at least partially defines an outer perimeter of the ground-engaging component, wherein the outer perimeter boundary rim defines an open space at least at a forefoot support area of the ground-engaging component; and (b) a matrix structure extending at least partially across the open space at least at the forefoot support area to define an open cellular construction with plural open cells in the open space at least at the forefoot support area. A plurality of these open cells of the open cellular construction have openings with curved perimeters and no distinct corners. Additional aspects of this invention relate to ground-engaging components that are very lightweight yet very stiff, particularly in the forefoot support area. Two or more sizes of the ground-engaging components may be provided with substantially constant forefoot stiffness (optionally substantially constant over a size run).

Abstract: A sole structure for an article of footwear is provided and includes a midsole having a first surface, a second surface formed on an opposite side of the midsole than the first surface, a first cavity formed in the first surface and tapering in a direction from the first surface toward the second surface, and a second cavity formed in the second surface and tapering in a direction from the second surface toward the first surface. A first quantity of particulate matter is disposed within the first cavity and a second quantity of particulate matter is disposed within the second cavity.

Abstract: An article of footwear having a sole structure including a chamber for receiving a pressurized fluid is described, along with a method of making the article. The chamber may include a tensile member extending between a first chamber barrier layer and a second chamber barrier layer. The tensile member may include a first tensile member layer bonded to the first chamber barrier layer, a second tensile member layer bonded to the second chamber barrier layer, and a plurality of tethers connecting the first tensile member layer to the second tensile member layer. The second tensile member layer may include a first section and a second section separate from the first section. In addition, a portion of the second chamber barrier layer may extend toward the first tensile member layer between the first section and the second section, the portion being joined to the first tensile member layer.

Abstract: A method of making a cushioning member is provided. The method includes forming a first barrier member from a first material, the first barrier member including a first compartment and a second compartment. The method further includes forming a second barrier member from a second material different than the first material. The first compartment is provided with a first quantity of particulate matter and the second compartment is provided with a second quantity of particulate matter. The method further includes covering the first compartment with the second barrier member and covering the second compartment with the second barrier member.