Abstract: The system for laser processing webs includes a laser system having a beam source, a controller and one or more heads to direct a laser beam onto a web. A cylinder cable of controlled rotation applies a web-securing force to the web under the laser beam to secure the web so that the web does not flutter or shift during laser processing. A template may be placed over the cylinder to apply the web-securing force in specific patterns or areas as needed.

Abstract: The system for laser processing webs includes a laser system having a beam source, a controller and one or more heads to direct a laser beam onto a web. A cylinder capable of controlled rotation applies a web-securing force to the web under the laser beam to secure the web so that the web does not flutter or shift during laser processing. A template may be placed over the cylinder to apply the web-securing force in specific patterns or areas as needed.

Abstract: A system for synchronizing a cutting laser beam with the motion of a moving web material includes a beam source, optics, one or two moveable mirrors, one or two mirror motors, an encoder and a computer. The encoder, which is attached to a tension roller in the system, measures the speed of the moving web and generates a signal representative of the measured speed. The encoder transmits the measured clock signal to a computer, which synchronizes the motion of the mirrors and modulates the power of the laser according to the encoder clock signal. Thus, the galvo-laser is synchronized to the moving web.

Abstract: An improved method for operating a steered laser beam system employs selective laser power control. A laser beam is provided having a selectively positionable focal point. A workpiece is provided on which a selected laser beam pattern is used to process the workpiece, and the laser beam focal point is controlled to travel along the selected pattern at varying velocities. A position of the focal point on the workpiece is dynamically determined as the focal point travels along the selected pattern. A velocity of the focal point on the workpiece is dynamically calculated based on multiple determined positions of the focal point. An energy level of the laser beam is controlled based on the calculated velocity of the focal point. In one embodiment, the energy level of the laser beam is adjusted to maintain a constant energy per unit distance traveled by the focal point.

Abstract: An automated welding apparatus (20) supports a work head (30) for motion in at least two dimensions along a seam (24) in a work piece (21). A tactile sensing probe (33) is mounted to the work head (30) to rotate about it and is controlled so that the tip (35) of the probe is in contact with a wall (26) of the seam at a constant force or deflection. The position of the probe (33) as it contacts the seam wall is sampled and stored to establish a data base for the geometry of the seam wall, and the work head (30) is then driven to follow the established data base while the probe (33) precedes it acquiring new data for the seam wall geometry. The work head may include a welding head (31) rotatable about an axis which can be controlled to be directed at a constant angle with respect to a normal to the seam wall.