Abstract: A method of manufacturing a bit for a rotary drill, the bit including a drill tip (30), the method including providing a precursor structure (10) comprising substrate body (14) and a super-hard structure (12) joined to an upper surface of the substrate body; cutting a plurality of conformal inserts (20) from the precursor structure (10), each insert (20) comprising a part of the super-hard structure; providing a drill tip (30) configured for receiving the insert (20); and joining the insert to the drill tip (30).

Abstract: A twist drill assembly (10) comprising a shaft (30) and a drill tip (20); the shaft having a single internal shaft conduit (34) for a fluid, extending between orifices (36, 37) formed into the shaft; the drill tip having an internal drill tip conduit (22) for the fluid, extending between orifices formed into the drill tip; the shaft and the drill tip configured such that the drill tip is connectable to an end of the shaft with the internal drill tip conduit in communication with the internal shaft conduit, allowing the fluid to be capable of flowing from the internal shaft conduit into the internal drill tip conduit; the internal shaft conduit having a spiral form aligned with a central longitudinal axis of the shaft, and configured to complement the arrangement of spiral flutes (38) formed on the shaft.

Abstract: A cutter element (100) for a rotary machine tool having an axis of rotation, the cutter element comprising a plurality of cutting edges (110) defined by at least one cutter structure (120) comprising superhard material, consecutive cutting edges being spaced apart by at most 10 mm and configured operable to cut a body when moved in a direction that is substantially non-aligned with the axis of rotation.

Abstract: A tip (20) for a rotary machine tool comprising a superhard structure (12) joined to a cemented carbide substrate 14 by means of at least one intermediate layer (161, 62, 163) disposed between the superhard structure (12) and the cemented carbide substrate (14), the intermediate layer or layers (161, 162, 163) comprising grains of superhard material and grains of a metal carbide material dispersed in a metal binder material.

Abstract: A cutting insert incorporates a pre-formed discrete cutting tip which wraps around a curved cutting corner of the insert. The cutting tip includes a top layer and a bottom layer made of a relatively harder material than the top layer. In one embodiment, the bottom layer is made of polycrystalline diamond (PCD) or a polycrystalline cubic boron nitride (CBN) material and the top layer is made of cemented carbide. The cutting insert may further incorporate a chip control structure formed in the cutting tip including a plurality of facets formed on each side of a centerline for providing chip control during a cutting operation. The chip control structure can be formed in a two-step process to expose a portion of the bottom layer. The discrete cutting tip can be brazed to the cutting insert prior to forming the chip control structure.