Abstract: A rapid sequential circular assembly system for space station includes a plurality of circular space station assemblies that are connected to each other in radial profile so that a torus-shaped space station and/or cylindrical shaped space station can be built with a plurality of panels. Each of the plurality of circular space station assemblies includes a panel dispensing unit, a panel transporting cart, a first welding assembly, and a second welding assembly. The panel transporting cart is operatively coupled to a pair of rails of the panel dispensing unit, wherein the panel transporting cart travels between a storage compartment of the panel dispensing unit and the second welding assembly. The first welding assembly is connected along the pair of rails, and the second welding assembly is terminally connected across the pair of rails to seam weld each of the panels that are transported from the panel transporting cart.

Abstract: A gateway segment assembly line that allows for the construction of space stations while in orbit by fabricating individual segments in space. An assembly housing provides an open ended structure through which materials are processed in order to construct a segment for a space station. The materials are loaded into a plurality of workstations positioned along the assembly housing through the use of a plurality of external manipulators adjacently connected to the assembly housing. Each of the plurality of workstations provides the equipment for sequentially loading materials into the assembly housing. An assembly line conveyor, positioned throughout the plurality of workstations, guides materials through the assembly housing as the materials are mated to form the segment. Upon completion of the segment, a plurality of segment transport units transports the segment to an orbital construction site, wherein the segment is mated with subsequent segments to form the space station.

Abstract: A method for autonomously constructing structural bodies in a zero gravity environment utilizes an assembly line space structure to fabricate segments for constructing a modular space structure. An assembly housing provides an open ended structure through which materials are processed in order to construct a segment. The materials are loaded into a plurality of workstations positioned along the assembly housing through the use of a plurality of external manipulators adjacently connected to the assembly housing. Each of the plurality of workstations provides the equipment for sequentially loading materials into the assembly housing. An assembly line conveyor, positioned throughout the plurality of workstations, guides materials through the assembly housing as the materials are mated to form the segment. Upon completion of the segment, a plurality of segment transport units transports the segment to an orbital construction site, wherein the segment is mated with subsequent segments to form the space station.

Abstract: A gateway segment assembly line that allows for the construction of space stations while in orbit by fabricating individual segments in space. An assembly housing provides an open ended structure through which materials are processed in order to construct a segment for a space station. The materials are loaded into a plurality of workstations positioned along the assembly housing through the use of a plurality of external manipulators adjacently connected to the assembly housing. Each of the plurality of workstations provides the equipment for sequentially loading materials into the assembly housing. An assembly line conveyor, positioned throughout the plurality of workstations, guides materials through the assembly housing as the materials are mated to form the segment. Upon completion of the segment, a plurality of segment transport units transports the segment to an orbital construction site, wherein the segment is mated with subsequent segments to form the space station.

Abstract: A method for autonomously constructing structural bodies in a zero gravity environment utilizes an assembly line space structure to fabricate segments for constructing a modular space structure. An assembly housing provides an open ended structure through which materials are processed in order to construct a segment. The materials are loaded into a plurality of workstations positioned along the assembly housing through the use of a plurality of external manipulators adjacently connected to the assembly housing. Each of the plurality of workstations provides the equipment for sequentially loading materials into the assembly housing. An assembly line conveyor, positioned throughout the plurality of workstations, guides materials through the assembly housing as the materials are mated to form the segment. Upon completion of the segment, a plurality of segment transport units transports the segment to an orbital construction site, wherein the segment is mated with subsequent segments to form the space station.