Patents by Inventor John K. Hochmuth

John K. Hochmuth has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240001354
    Abstract: The present invention relates to a catalyst for the oxidation of hydrocarbon and the selective catalytic reduction of nitrogen oxides, the catalyst comprising a substrate comprising an inlet end, an outlet end, a substrate axial length extending from the inlet end to the outlet end and a plurality of passages defined by internal walls of the substrate extending therethrough; and a coating disposed on the surface of the internal walls of the substrate, wherein the surface de-fines the interface between the passages and the internal walls, wherein the coating comprises a platinum group metal component supported on a first oxidic material and further comprises a mixed oxide of vanadium and one or more of iron, erbium, bismuth, cerium, europium, gadolinium, holmium, lanthanum, lutetium, neodymium, praseodymium, promethium, samarium, scandium, terbium, thulium, ytterbium, yttrium, molybdenum, tungsten, manganese, cobalt, nickel, copper, aluminum and antimony, wherein the mixed oxide is supported on a second oxidic
    Type: Application
    Filed: September 29, 2020
    Publication date: January 4, 2024
    Inventors: Kevin BEARD, Joseph A. PATCHETT, Edgar Viktor NEKES, Jan Martin BECKER, John K. HOCHMUTH
  • Publication number: 20230141207
    Abstract: The present invention relates to a catalyst for the selective catalytic reduction of nitrogen oxide, the catalyst comprising a first coating comprising a 12-membered ring pore zeolitic material comprising a first metal which is one or more of copper and iron, and a second coating comprising an 8-membered ring pore zeolitic material comprising a second metal which is one or more of copper and iron.
    Type: Application
    Filed: March 31, 2021
    Publication date: May 11, 2023
    Inventors: Edgar Viktor HUENNEKES, Petra CORDES, Jan Martin BECKER, Kevin BEARD, Nicholas MCGUIRE, Jaya L LAKSHMI, John K HOCHMUTH, Joseph A PATCHETT, Kenneth E VOSS
  • Publication number: 20230129815
    Abstract: The present invention relates to a process for preparing a catalyst for the selective catalytic reduction of nitrogen oxide comprising, among other steps, preparing a second aqueous mixture comprising water and an iron salt; and disposing the second mixture on the substrate obtained according to (ii), comprising a coating comprising a zeolitic material comprising copper, over y % of the substrate axial length from the inlet end to the outlet end of the substrate, wherein y is in the range of from 10 to x, obtaining a substrate comprising, in a first zone, the coating comprising a zeolitic material comprising copper and over y % of the substrate axial length an iron salt; and, if x > y, in a second zone extending from y % to x % of the substrate axial length from the inlet end to the outlet end, the coating comprising a zeolitic material comprising copper.
    Type: Application
    Filed: March 30, 2021
    Publication date: April 27, 2023
    Inventors: Edgar Viktor HUENNEKES, Nicholas MCGUIRE, Petra CORDES, Kevin BEARD, Jan Martin BECKER, John K HOCHMUTH, Kenneth E VOSS, Joseph A PATCHETT, Andreas R MUNDING
  • Patent number: 11473471
    Abstract: Described are exhaust gas treatment systems for treatment of a gasoline engine exhaust gas stream. The exhaust gas treatment systems comprise an ammonia generating catalyst and an ammonia selective catalytic reduction (SCR) catalyst downstream of the ammonia generating catalyst. The ammonia generating catalyst comprises a NOx storage component, a refractory metal oxide support, a platinum component, and a palladium component. The ammonia generating catalyst is substantially free of ceria. The platinum and palladium components are present in a platinum to palladium ratio of greater than about 1 to 1.
    Type: Grant
    Filed: June 10, 2016
    Date of Patent: October 18, 2022
    Assignee: BASF Corporation
    Inventors: Wen-Mei Xue, John K. Hochmuth
  • Patent number: 11260372
    Abstract: A lean gasoline exhaust treatment catalyst article is provided, the article comprising a catalytic material applied on a substrate, wherein the catalytic material comprises a first composition and a second composition, wherein the first and second compositions are present in a layered or zoned configuration, the first composition comprising palladium impregnated onto a porous refractory metal oxide material and rhodium impregnated onto a porous refractory metal oxide material; and the second composition comprising platinum impregnated onto a porous refractory metal oxide material. Methods of making and using such catalyst articles and the associated compositions and systems employing such catalyst articles are also described.
    Type: Grant
    Filed: December 15, 2016
    Date of Patent: March 1, 2022
    Assignee: BASF Corporation
    Inventors: Wen-mei Xue, Attilio Siani, John K. Hochmuth
  • Patent number: 11154815
    Abstract: Described are exhaust gas treatment systems for treatment of an engine exhaust gas stream containing NOx. The exhaust gas treatment system comprises an engine, a catalyst system including a selective catalytic reduction article comprising two zones, an upstream zone comprising iron-promoted first molecular sieves and a downstream zone comprising copper-promoted second molecular sieves. The catalyst system is effective to reduce high NOx levels in the exhaust gas stream. Also described are methods for treatment of engine exhaust gas streams, comprising treating engine exhaust gas streams containing high NOx levels with catalyst systems including selective catalytic reduction articles having two zones.
    Type: Grant
    Filed: February 26, 2016
    Date of Patent: October 26, 2021
    Assignee: BASF Corporation
    Inventors: Kenneth E. Voss, Jaya L. Mohanan, Kevin A. Hallstrom, Sandip D. Shah, John K. Hochmuth
  • Publication number: 20210008533
    Abstract: Described are catalytic articles comprising a substrate having a washcoat on the substrate, the washcoat containing a catalytic component having a first average (D50) particle size and a functional binder component having a second average (D50) particle size in the range of about 10 nm to about 1000 nm, wherein the ratio of the first average (D50) particle size to the second average (D50) particle size is greater than about 10:1. The catalytic articles are useful in methods and systems to purify exhaust gas streams from an engine.
    Type: Application
    Filed: September 9, 2020
    Publication date: January 14, 2021
    Inventors: Gary A. Gramiccioni, Jaya L. Mohanan, John K. Hochmuth, Kenneth R. Brown, Brian Todd Jones
  • Patent number: 10864508
    Abstract: Described are catalytic articles comprising a substrate having a washcoat on the substrate, the washcoat containing a catalytic component having a first average (D50) particle size and a functional binder component having a second average (D50) particle size in the range of about 10 nm to about 1000 nm, wherein the ratio of the first average (D50) particle size to the second average (D50) particle size is greater than about 10:1. The catalytic articles are useful in methods and systems to purify exhaust gas streams from an engine.
    Type: Grant
    Filed: January 15, 2016
    Date of Patent: December 15, 2020
    Assignee: BASF Corporation
    Inventors: Gary A. Gramiccioni, Jaya L. Mohanan, John K. Hochmuth, Kenneth R. Brown, Brian Todd Jones
  • Patent number: 10850265
    Abstract: Described is a selective catalytic reduction catalyst comprising a zeolitic framework material of silicon and aluminum atoms, wherein a fraction of the silicon atoms are isomorphously substituted with a tetravalent metal. The catalyst can include a promoter metal such that the catalyst effectively promotes the reaction of ammonia with nitrogen oxides to form nitrogen and H2O selectively over a temperature range of 150 to 650° C. In another aspect, described is a selective catalytic reduction composite comprising an SCR catalyst material and an ammonia storage material comprising a transition metal having an oxidation state of IV. The SCR catalyst material promotes the reaction of ammonia with nitrogen oxides to form nitrogen and H2O selectively over a temperature range of 150° C. to 600° C., and the SCR catalyst material is effective to store ammonia at temperatures of 400° C. and above.
    Type: Grant
    Filed: June 17, 2015
    Date of Patent: December 1, 2020
    Assignee: BASF Corporation
    Inventors: Xiaofan Yang, John K. Hochmuth, Wen-Mei Xue, Xiaoming Wang, Matthew Tyler Caudle, Ahmad Moini, Dustin O. Hollobaugh, Qi Fu, Michael Breen
  • Patent number: 10792616
    Abstract: The present disclosure is directed to SCR catalysts, methods for their manufacture, and methods of treating emissions in an exhaust stream with them. The SCR catalysts are produced from pillaring and ion exchanging synthetic phyllosilicates, particularly hydrothermally synthesized phyllosilicates.
    Type: Grant
    Filed: August 12, 2016
    Date of Patent: October 6, 2020
    Assignee: BASF Corporation
    Inventors: Xiaoming Wang, Xiaofan Yang, Meaghan C. McGuire, Geoffrey M. Johnson, John K. Hochmuth
  • Patent number: 10786808
    Abstract: Described is a selective catalytic reduction material comprising a spherical particle including an agglomeration of crystals of a molecular sieve. The catalyst is a crystalline material that is effective to catalyze the selective catalytic reduction of nitrogen oxides in the presence of a reductant at temperatures between 200° C. and 600° C. A method for selectively reducing nitrogen oxides and an exhaust gas treatment system are also described.
    Type: Grant
    Filed: August 23, 2017
    Date of Patent: September 29, 2020
    Assignee: BASF Corporation
    Inventors: Natalia Trukhan, Ulrich Müller, Michael Breen, Barbara Slawski, Qi Fu, Jaya L. Mohanan, Martin W. Kraus, Ahmad Moini, Xiaofan Yang, John K. Hochmuth
  • Patent number: 10450918
    Abstract: Described are exhaust gas treatment systems for treatment of a gasoline engine exhaust gas stream. The exhaust gas treatment systems comprise an ammonia generating and hydrocarbon oxidation catalyst, a TWC catalyst, and an ammonia selective catalytic reduction (SCR) catalyst downstream of the TWC catalyst. The ammonia generating and hydrocarbon oxidation catalyst comprises a refractory metal oxide support, a platinum component, and a palladium component. The ammonia generating and hydrocarbon oxidation catalyst is substantially free of ceria and substantially free of NOx storage components. The platinum and palladium components are present in a platinum to palladium ratio of greater than about 1 to 1.
    Type: Grant
    Filed: June 10, 2016
    Date of Patent: October 22, 2019
    Assignee: BASF Corporation
    Inventors: Wen-Mei Xue, John K. Hochmuth
  • Patent number: 10253667
    Abstract: Described are exhaust gas treatment systems for treatment of a gasoline engine exhaust gas stream containing NOx, particulate matter, and sulfur. The exhaust gas treatment system comprises: one or more catalytic articles selected from a three-way conversion catalyst (TWC), a lean NOx trap (LNT), and an integrated LNT-TWC; a platinum-containing catalytic article downstream from the one or more catalytic articles; and one or more selective catalytic reduction (SCR) catalytic articles immediately downstream from the platinum-containing catalytic article, the one or more SCR catalytic articles including a molecular sieve. The system stabilizes the SCR catalytic article from poisoning by sulfur.
    Type: Grant
    Filed: March 24, 2016
    Date of Patent: April 9, 2019
    Assignee: BASF Corporation
    Inventors: Xiaofan Yang, Wen-Mei Xue, John K. Hochmuth, Matthew J. Schladt, Yuejin Li
  • Publication number: 20180361360
    Abstract: A lean gasoline exhaust treatment catalyst article is provided, the article comprising a catalytic material applied on a substrate, wherein the catalytic material comprises a first composition and a second composition, wherein the first and second compositions are present in a layered or zoned configuration, the first composition comprising palladium impregnated onto a porous refractory metal oxide material and rhodium impregnated onto a porous refractory metal oxide material; and the second composition comprising platinum impregnated onto a porous refractory metal oxide material. Methods of making and using such catalyst articles and the associated compositions and systems employing such catalyst articles are also described.
    Type: Application
    Filed: December 15, 2016
    Publication date: December 20, 2018
    Inventors: Wen-mei XUE, Attilio SIANI, John K. HOCHMUTH
  • Publication number: 20180236402
    Abstract: The present disclosure is directed to SCR catalysts, methods for their manufacture, and methods of treating emissions in an exhaust stream with them. The SCR catalysts are produced from pillaring and ion exchanging synthetic phyllosilicates, particularly hydrothermally synthesized phyllosilicates.
    Type: Application
    Filed: August 12, 2016
    Publication date: August 23, 2018
    Inventors: Xiaoming Wang, Xiaofan Yang, Meaghan C. McGuire, Geoffrey M. Johnson, John K. Hochmuth
  • Publication number: 20180163597
    Abstract: Described are exhaust gas treatment systems for treatment of a gasoline engine exhaust gas stream. The exhaust gas treatment systems comprise an ammonia generating catalyst and an ammonia selective catalytic reduction (SCR) catalyst downstream of the ammonia generating catalyst. The ammonia generating catalyst comprises a NOx storage component, a refractory metal oxide support, a platinum component, and a palladium component. The ammonia generating catalyst is substantially free of ceria. The platinum and palladium components are present in a platinum to palladium ratio of greater than about 1 to 1.
    Type: Application
    Filed: June 10, 2016
    Publication date: June 14, 2018
    Inventors: Wen-Mei Xue, John K. Hochmuth
  • Publication number: 20180156090
    Abstract: Described are exhaust gas treatment systems for treatment of a gasoline engine exhaust gas stream. The exhaust gas treatment systems comprise an ammonia generating and hydrocarbon oxidation catalyst, a TWC catalyst, and an ammonia selective catalytic reduction (SCR) catalyst downstream of the TWC catalyst. The ammonia generating and hydrocarbon oxidation catalyst comprises a refractory metal oxide support, a platinum component, and a palladium component. The ammonia generating and hydrocarbon oxidation catalyst is substantially free of ceria and substantially free of NOx storage components. The platinum and palladium components are present in a platinum to palladium ratio of greater than about 1 to 1.
    Type: Application
    Filed: June 10, 2016
    Publication date: June 7, 2018
    Inventors: Wen-Mei Xue, John K. Hochmuth
  • Patent number: 9981258
    Abstract: A layered catalyst composite for the treatment of exhaust gas emissions, effective to provide lean NOx trap functionality and three-way conversion functionality is described. Layered catalyst composites can comprise catalytic material on a substrate, the catalytic material comprising at least two layers. The first layer comprising rare earth oxide-high surface area refractory metal oxide particles, an alkaline earth metal supported on the rare earth oxide-high surface area refractory metal oxide particles, and at least one first platinum group metal component supported on the rare earth oxide-high surface area refractory metal oxide particles. The second layer comprising a second platinum group metal component supported on a first oxygen storage component (OSC) and/or a first refractory metal oxide support and, optionally, a third platinum group metal supported on a second refractory metal oxide support or a second oxygen storage component.
    Type: Grant
    Filed: July 21, 2017
    Date of Patent: May 29, 2018
    Assignee: BASF Corporation
    Inventors: Wen-Mei Xue, Attilio Siani, John K. Hochmuth, Markus Kinne, Stefan Kielbassa
  • Publication number: 20180043305
    Abstract: Described are exhaust gas treatment systems for treatment of an engine exhaust gas stream containing NOx. The exhaust gas treatment system comprises an engine, a catalyst system including a selective catalytic reduction article comprising two zones, an upstream zone comprising iron-promoted first molecular sieves and a downstream zone comprising copper-promoted second molecular sieves. The catalyst system is effective to reduce high NOx levels in the exhaust gas stream. Also described are methods for treatment of engine exhaust gas streams, comprising treating engine exhaust gas streams containing high NOx levels with catalyst systems including selective catalytic reduction articles having two zones.
    Type: Application
    Filed: February 26, 2016
    Publication date: February 15, 2018
    Inventors: Kenneth E. Voss, Jaya L. Mohanan, Kevin A. Hallstrom, Sandip D. Shah, John K. Hochmuth
  • Patent number: 9889437
    Abstract: Described is a selective catalytic reduction catalyst comprising a zeolitic framework material of silicon and aluminum atoms, wherein a fraction of the silicon atoms are isomorphously substituted with a tetravalent metal. The catalyst can include a promoter metal such that the catalyst effectively promotes the reaction of ammonia with nitrogen oxides to form nitrogen and H2O selectively over a temperature range of 150 to 650° C. A method for selectively reducing nitrogen oxides and an exhaust gas treatment system are also described.
    Type: Grant
    Filed: April 15, 2015
    Date of Patent: February 13, 2018
    Assignee: BASF Corporation
    Inventors: Xiaofan Yang, John K. Hochmuth