Abstract: An embodiment relates to a material comprising a ceramic formed from an amorphous metal alloy (amorphous metal ceramic composite), wherein the composite exhibits a higher corrosion resistance than that of Haynes 230 when exposed to molten chlorides such as KCl or MgCl2 or combinations thereof at temperatures up to 750° C. Yet, another embodiment relates to a method comprising obtaining a substrate, forming a coating of an amorphous metal alloy, heating the coating, and transforming at least a portion the amorphous metal alloy into an amorphous metal ceramic composite.

Abstract: An induction heating apparatus according to one embodiment includes a working coil disposed in a position corresponding to a heating zone, an inverter circuit that includes a plurality of switching elements and supplies current to the working coil, a driving circuit that supplies a switching signal to each of the switching elements included in the inverter circuit, a current sensor that measures a resonance current value and a magnitude of resonance current flowing in the working coil, and a controller that supplies a control signal for adjusting a duty ratio and a frequency of the switching signal to the driving circuit, to drive the working coil.

Abstract: An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

Abstract: A method for controlling an induction heating device according to an embodiment of the present disclosure includes driving a first working coil at a first target frequency, receiving a driving command for a second working coil, stopping the driving of the first working coil and driving the second working coil at a preset first adjustment frequency, and determining a second target frequency of the second working coil corresponding to the driving command for the second working coil.

Abstract: An embodiment relates to a material comprising a ceramic formed from an amorphous metal alloy (amorphous metal ceramic composite), wherein the composite exhibits a higher corrosion resistance than that of Haynes 230 when exposed to molten chlorides such as KCl or MgCl2 or combinations thereof at temperatures up to 750° C. Yet, another embodiment relates to a method comprising obtaining a substrate, forming a coating of an amorphous metal alloy, heating the coating, and transforming at least a portion the amorphous metal alloy into an amorphous metalceramic composite.

Abstract: Embodiments disclosed herein relate to the production of bulk amorphous metal (BAM) alloys comprising chromium, manganese, molybdenum, tungsten, silicon, carbon, boron, and the balance of iron to replace tungsten carbide-based welded material. The BAM alloy embodied herein can be applied through PTA welding, HVOF, TWAS, flame spraying, plasma spraying, laser, their combinations, and other coating and welding processes. When used as welded material, the density of the embodiment of around 7 grams per CC, which is less dense than the tungsten carbide customarily used, resulting in even hard faces during welding spread uniformly across the weld, therefore creating a harder and more wear-resistant weld.

Abstract: An embodiment relates to a material comprising a ceramic formed from an amorphous metal alloy (amorphous metal ceramic composite), wherein the composite exhibits a higher corrosion resistance than that of Haynes 230 when exposed to molten chlorides such as KCl or MgCl2 or combinations thereof at temperatures up to 750° C. Yet, another embodiment relates to a method comprising obtaining a substrate, forming a coating of an amorphous metal alloy, heating the coating, and transforming at least a portion the amorphous metal alloy into an amorphous metalceramic composite.

Abstract: Embodiments disclosed herein relate to the production of bulk amorphous metal (BAM) alloys comprising chromium, manganese, molybdenum, tungsten, silicon, carbon, boron, and the balance of iron to replace tungsten carbide-based welded material. The BAM alloy embodied herein can be applied through PTA welding, HVOF, TWAS, flame spraying, plasma spraying, laser, their combinations, and other coating and welding processes. When used as welded material, the density of the embodiment of around 7 grams per CC, which is less dense than the tungsten carbide customarily used, resulting in even hard faces during welding spread uniformly across the weld, therefore creating a harder and more wear-resistant weld.

Abstract: An induction heating device according to an embodiment includes an inverter configured to supply an AC current to a working coil and includes a plurality of switches; a drive circuit configured to supply a switching signal for a switching operation of the plurality of switches to the inverter; and a controller configured to control driving of the working coil by supplying a control signal corresponding to a required power value of the working coil to the drive circuit. The controller may drive the working coil based on the required power value, receive a resonance current value of the working coil when the working coil is driven, calculate a container efficiency index based on an output power value of the working coil, the required power value, the resonance current value and a preset limit current value, and control the driving of the working coil based on the container efficiency index.

Abstract: An induction heating device of one embodiment includes a working coil, an inverter including a first switch and a second switch and supplying a resonance current to the working coil, a phase sensing circuit outputting a pulse signal that indicates a phase difference between the resonance current and a switching voltage of the second switch, and a controller calculating a final phase difference between the resonance current and the switching voltage of the second switch, based on the pulse signal, and adjusting an output power value of the working coil, based on the final phase difference.

Abstract: An induction heating device according to an embodiment includes a rectifying circuit configured to rectify an AC voltage supplied from a power supply, a smoothing circuit configured to smooth a voltage output from the rectifying circuit, an inverter comprising a plurality of switches and configured to supply current to a working coil, a shunt resistor coupled between the smoothing circuit and the inverter, a drive circuit configured to supply switching signals to the plurality of switches provided in the inverter, respectively, and a controller configured to determine a driving frequency of the inverter and drive the working coil by supplying a control signal based on the driving frequency to the driving circuit.

Abstract: An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

Abstract: An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

Abstract: The present disclosure relates to an induction heating device and a control method thereof. An induction heating device of one embodiment may comprise: an inverter circuit supplying electric currents to a working coil; a driving circuit supplying a switching signal to the inverter circuit, based on a control signal; an output detector detecting an output of the working coil; and a controller setting on-time of the working coil based on a current output of the working coil and controlling the output of the working coil, in a low-level operation in which a target output is equal to or less than a predetermined value.

Abstract: An embodiment relates to an ultrasonic additive manufacturing process, comprising joining a foil comprising a bulk metallic glass to a substrate; and forming a cladded composite comprising the foil and the substrate; wherein a thickness of the cladded composite is greater than a critical casting thickness of the bulk metallic glass, wherein the cladded composite comprises a cladding layer of the bulk metallic glass on the substrate and the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

Abstract: Embodiments disclosed herein relate to the production of amorphous metals having compositions of iron, chromium, molybdenum, carbon and boron for usage in additive manufacturing, such as in layer-by-layer deposition to produce multi-functional parts. Such parts demonstrate ultra-high strength without sacrificing toughness and also maintain the amorphous structure of the materials during and after manufacturing processes. Two additive manufacturing techniques are provided: (1) the complete melting of amorphous powder and re-solidifying to amorphous structure to eliminate the formation of crystalline structure therein by controlling a heating source power and cooling rate without affecting previous deposited layers; and (2) partial melting of the outer surface of the amorphous powder, and solidifying powder particles with each-other without undergoing a complete melting stage. Amorphous alloy compositions have oxygen impurities in low concentration levels to optimize glass forming ability (GFA).

Abstract: An induction heating apparatus according to one embodiment comprises a working coil disposed in a position corresponding to a heating zone, an inverter circuit that comprises a plurality of switching elements and supplies current to the working coil, a driving circuit that supplies a switching signal to each of the switching elements included in the inverter circuit, a current sensor that measures a resonance current value, magnitude of resonance current flowing in the working coil, and a controller that supplies a control signal for adjusting a duty ratio and a frequency of the switching signal to the driving circuit, to drive the working coil.

Abstract: An embodiment relates to a cladded composite comprising a cladding layer of a bulk metallic glass and a substrate; wherein the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.

Abstract: Embodiments disclosed herein relate to production of amorphous alloys having compositions of iron, chromium, molybdenum, carbon and boron for usage in additive manufacturing, such as in layer-by-layer deposition to produce multi-functional parts. Such parts demonstrate ultra-high strength without sacrificing toughness and also maintain the amorphous structure of the materials during and after manufacturing processes. An Amorphous alloy composition has a formula Fe100-(a+b+c+d)CraMobCcBd, wherein a, b, c and d represent an atomic percentage, wherein: a is in the range of 10 at. % to 35 at. %; b is in the range of 10 at. % to 20 at. %; c is in the range of 2 at. % to 5 at. %; and d is in the range of 0.5% at. % to 3.5 at. %.

Abstract: An embodiment relates to a cladded composite comprising a cladding layer of a bulk metallic glass and a substrate; wherein the bulk metallic glass comprises approximately 0% crystallinity, approximately 0% porosity, less than 50 MPa thermal stress, approximately 0% distortion, approximately 0 inch heat affected zone, approximately 0% dilution, and a strength of about 2,000-3,500 MPa.