Abstract: A fluid end assembly comprising a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section comprises a housing having a bore formed therein for housing a reciprocating plunger. Fluid is prevented from leaking around the plunger by a packing seal assembly. The packing seal assembly comprises one and only one packing seal.

Abstract: A fluid end made of a housing and a plunger reciprocating therein. The plunger has a hollow bore formed therein, and a valve assembly situated on one end of the plunger. The plunger may have a sleeve situated within the bore that aids in the installation of the valve assembly. The plunger may have a second bore extending perpendicularly from the hollow bore. The first bore may be connected to an attachment piece which connects to a conduit. The conduit may then be connected to a manifold which is configured to provide a fluid to the plunger's bore. The housing may be made of a static section and a plurality of dynamic sections. The dynamic sections may thread into the housing. The static section may be made of two pieces to aid with installation of a dynamic seal.

Abstract: A fluid routing plug for use with a fluid end section. The fluid end section being one of a plurality of fluid end sections making up a fluid end side of a high pressure pump. The fluid routing plug is installed within a horizontal bore formed in a fluid end section and is configured to route fluid between an intake and discharge bore. The fluid routing plug comprises a plurality of first and second fluid passages. The first and second passages do not intersect and are offset from one another. The first fluid passages are configured to direct fluid delivered to the horizontal bore from intake bores towards a reciprocating plunger. The second fluid passages are configured to direct fluid pressurized by the plunger towards a discharge bore.

Abstract: A fluid end made of a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section is made of a housing having a discharge bore and an intake bore formed therein. A fluid routing plug is installed within each housing and is configured to route fluid throughout the housing and between the discharge and intake bores. The fluid routing plug carries seals that engage sealing surfaces formed within the housing. A number of features, including the location of seals within bore walls and carbide inserts within valve guides, aid in reducing or transferring wear within each housing.

Abstract: A fluid end assembly made of a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section comprises a plurality of individual components joined together in a row. Two sets of fasteners are used to secure various components of each fluid end section together. When the fluid end section is assembled, a first set of fasteners is in a spaced relationship with and faces a second set of fasteners. At least one component making up the multi-piece fluid end section is configured to have a plurality of stay rods attached thereto. The stay rods interconnect the fluid end assembly and a power end assembly.

Abstract: A valve configured to seal against a valve seat. The valve and valve seat are configured to be installed within a fluid end. A recess is formed within the valve for receiving a seal. A shape of the recess and a shape of the valve are designed to reduce wear to the seal during operation.

Abstract: A fluid end having a reciprocating plunger installed within. The plunger may have a bore formed therein, and a valve assembly attached to one end of the plunger. The valve assembly may engage a valve seat situated within the plunger. The plunger may contain a sleeve which engages part of the valve assembly. The fluid end may be connected to an inlet manifold which is situated above the fluid end. The inlet manifold may be situated on a power end. The fluid end may be made of a static section and a plurality of dynamic sections threaded therein.

Abstract: A high-pressure hydraulic fracturing pump. The pump is in-line in orientation, with a static section having a high-pressure discharge chamber and a dynamic section having a dynamic internal bore threaded to the static section. A fluid routing plug is disposed within a bore which includes the dynamic internal bore. The pump is designed for ease of access and for reducing wear. Large, external threads on the dynamic section pair with internal threads on the static section to reduce wear associated with repeated pressurization of hydraulic fracturing fluid found within the pump. Seals and wear rings are found at a nose of the dynamic section to further prevent wear and damage.

Abstract: A fluid routing plug for use with a fluid end section. The fluid end section being one of a plurality of fluid end sections making up a fluid end side of a high pressure pump. The fluid routing plug is installed within a horizontal bore formed in a fluid end section and is configured to route fluid throughout the fluid end section.

Abstract: A lubricating system configured to provide a lubricating oil from a lubricant reservoir to a fluid end by use of a pump. The lubricating system has a plurality of check valves that each have an elastomeric insert. The lubricating system also has at least one pressure relief valve that is configured to re-rout lubricant to the lubricant reservoir when needed to stabilize pressure within the system. The lubricating system uses a pump drive controller and at least one sensor to selectively turn the pump on and off.

Abstract: A high pressure pump. The pump comprises a fluid end assembly supported on a power end assembly. The power end assembly is modular and held together by a first set of stay rods. The fluid end assembly comprises a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section comprises a housing made of multiple-piece construction. One or more pieces of the housing are configured to having a second set of stay rods attached thereto. The second set of stay rods interconnect the fluid end assembly and a power end assembly and are vertically offset from the first set of stay rods.

Abstract: A high-pressure hydraulic fracturing pump. The pump is in-line in orientation, with a static section having a high-pressure discharge chamber and a dynamic section having a dynamic internal bore threaded to the static section. A fluid routing plug is disposed within a bore which includes the dynamic internal bore. The pump is designed for ease of access and for reducing wear. Large, external threads on the dynamic section pair with internal threads on the static section to reduce wear associated with repeated pressurization of hydraulic fracturing fluid found within the pump. Seals and wear rings are found at a nose of the dynamic section to further prevent wear and damage.

Abstract: A system for cooling plungers which operate in high pressure pumps. The system uses a plunger having a blind bore formed therein. The blind bore may receive a number of different objects, some of which are fixed to the plunger. A heat exchanger may be installed within the blind bore. The heat exchanger may have internal passages or openings which allow for the circulation of fluid within the blind bore, thus cooling the plunger. The heat exchanger may be formed of a material having a higher thermal conductivity than the material used to form the plunger. This allows the heat exchanger to cool the plunger more effectively than if the plunger were solid or filled with an empty air space. The heat exchanger may be sealed within the bore of the plunger, or exposed.

Abstract: A fluid end section having a clamping system. The clamping system has a primary clamp formed of a number of sections, which, disposed in end-to-end arrangement, form an annular ring. The primary clamp has an angled surface at each of two rims, which interact with complementary surfaces on flanges that form two separate components of the fluid end section. Each of the two separate components have a bore, which when aligned by placement of the clamp, are in alignment with one another. The clamp has an externally-disposed compression ring, which may either be essentially the width of the primary clamp, or may have one or more flexible rods which interact with grooves on the primary clamp. In either case, the compression ring holds the primary clamp in place, therefore joining the components of the fluid end.

Abstract: A power end assembly includes a crankshaft section, a crosshead section, and a connector section coupled together by one, two, or more sets of stay rods. The power end may include one or more support plates that are coupled to the crankshaft section and/or crosshead section. The crosshead section includes a plurality of individual crosshead frames. The connector section may include a plurality of individual connector plates or may be a unitary connector plate. The power end is configured to be coupled to a fluid end assembly by coupling the fluid end assembly to the connector plates.

Abstract: A fluid end assembly comprising a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section comprises a housing having a bore formed therein for housing a reciprocating plunger. Fluid is prevented from leaking around the plunger by a packing seal assembly. The packing seal assembly comprises one and only one packing seal.

Abstract: A linear drive assembly configured for use within a power end assembly. The linear drive assembly is configured to interconnect a crankshaft and a pony rod and comprises a crosshead assembly attached to a connecting rod assembly. In one or more embodiments disclosed herein, the connecting rod assembly is configured to attach to opposite sides of the crosshead assembly so that no portion of the connecting rod assembly is disposed within an interior of a crosshead included in the crosshead assembly.

Abstract: A power end assembly includes a crankshaft section, a crosshead section, and a connector section coupled together by one, two, or more sets of stay rods. The power end may include one or more support plates that are coupled to the crankshaft section and/or crosshead section. The crosshead section includes a plurality of individual crosshead frames. The connector section may include a plurality of individual connector plates or may be a unitary connector plate. The power end is configured to be coupled to a fluid end assembly by coupling the fluid end assembly to the connector plates.

Abstract: A high-pressure hydraulic fracturing pump. The pump is in-line in orientation, with a static section having a high-pressure discharge chamber and a dynamic section having a dynamic internal bore threaded to the static section. A fluid routing plug is disposed within a bore which includes the dynamic internal bore. The pump is designed for ease of access and for reducing wear. Large, external threads on the dynamic section pair with internal threads on the static section to reduce wear associated with repeated pressurization of hydraulic fracturing fluid found within the pump. Seals and wear rings are found at a nose of the dynamic section to further prevent wear and damage.