Patents by Inventor John Kevin Shugrue

John Kevin Shugrue has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11939673
    Abstract: An apparatus and method are disclosed for monitoring and/or detecting concentrations of a chemical precursor in a reaction chamber. The apparatus and method have an advantage of operating in a high temperature environment. An optical emissions spectrometer (OES) is coupled to a gas source, such as a solid source vessel, in order to monitor or detect an output of the chemical precursor to the reaction chamber. Alternatively, a small sample of precursor can be periodically monitored flowing into the OES and into a vacuum pump, thus bypassing the reaction chamber.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: March 26, 2024
    Assignee: ASM IP Holding B.V.
    Inventors: John Kevin Shugrue, Carl Louis White
  • Patent number: 11891693
    Abstract: A semiconductor processing device can include a reactor assembly comprising a reaction chamber sized to receive a substrate therein. An exhaust line can be in fluid communication with the reaction chamber, the exhaust line configured to transfer gas out of the reaction chamber. A valve can be disposed along the exhaust line to regulate the flow of the gas along the exhaust line. A control system can be configured to operate in an open loop control mode to control the operation of the valve.
    Type: Grant
    Filed: August 11, 2020
    Date of Patent: February 6, 2024
    Assignee: ASM IP Holding B.V.
    Inventors: Jereld Lee Winkler, Cheuk Li, Michael F. Schultz, John Kevin Shugrue
  • Patent number: 11795545
    Abstract: Susceptor assemblies, reactors and systems including the assemblies, and methods of using the assemblies, reactors, and systems are disclosed. Exemplary susceptor assemblies include two or more sections that can be moved relative to each other to allow rapid changes in a substrate temperature. The movement of the two or more sections can additionally or alternatively be used to manipulate conductance of gas flow through a reactor.
    Type: Grant
    Filed: February 4, 2021
    Date of Patent: October 24, 2023
    Assignee: ASM IP Holding B.V.
    Inventor: John Kevin Shugrue
  • Publication number: 20230243033
    Abstract: A semiconductor processing apparatus is disclosed. The apparatus may include a multiple chamber module comprising at least a first reaction chamber and a second reaction chamber, and a first substrate support structure disposed within the first reaction chamber and a second substrate support structure disposed within the second reaction chamber. The apparatus may also include a wafer handling chamber comprising a transfer robot configured for transferring two or more substrates along a first transfer path between the wafer handling chamber and the first substrate support structure and a second transfer path between the wafer handling chamber and the second substrate support structure. The apparatus may also include at least a first pyrometer and a second pyrometer, wherein a first optical path of the first pyrometer intersects the first transfer path and a second optical path of the second pyrometer intersect the second transfer path.
    Type: Application
    Filed: April 5, 2023
    Publication date: August 3, 2023
    Inventors: Mohith Verghese, Todd Dunn, John Kevin Shugrue
  • Patent number: 11629406
    Abstract: A semiconductor processing apparatus is disclosed. The apparatus may include a multiple chamber module comprising at least a first reaction chamber and a second reaction chamber, and a first substrate support structure disposed within the first reaction chamber and a second substrate support structure disposed within the second reaction chamber. The apparatus may also include a wafer handling chamber comprising a transfer robot configured for transferring two or more substrates along a first transfer path between the wafer handling chamber and the first substrate support structure and a second transfer path between the wafer handling chamber and the second substrate support structure. The apparatus may also include at least a first pyrometer and a second pyrometer, wherein a first optical path of the first pyrometer intersects the first transfer path and a second optical path of the second pyrometer intersect the second transfer path.
    Type: Grant
    Filed: March 9, 2018
    Date of Patent: April 18, 2023
    Assignee: ASM IP Holding B.V.
    Inventors: Mohith Verghese, Todd Dunn, John Kevin Shugrue
  • Patent number: 11626313
    Abstract: The present disclosure relates to a semiconductor processing apparatus having a reaction chamber which can include a baseplate having an opening; a moveable substrate support configured to support a substrate; a movement element configured to move a substrate held on the substrate support towards the opening of the baseplate; a plurality of gas inlets positioned above and configured to direct gas downwardly towards the substrate support; and a sealing element configured to form a seal between the baseplate and the substrate support, the seal positioned at a greater radial distance from a center of the substrate support than an outer edge of the substrate support. In some embodiments, the sealing element can also include a plurality of apertures extend through the sealing element, the apertures configured to provide a flow path between a position below the sealing element to a position above the sealing element.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: April 11, 2023
    Assignee: ASM IP HOLDING B.V.
    Inventors: Carl Louis White, Kyle Fondurulia, John Kevin Shugrue
  • Publication number: 20220305618
    Abstract: Containment and exhaust systems for substrate polishing components are disclosed. In one aspect, a substrate carrier head, includes a polishing pad, a substrate carrier head configured to retain a wafer against the polishing pad, an atomizer configured to atomize a liquid and spread a layer of the atomized liquid over a surface area of the polishing pad, and a chamber configured to contain and exhaust the atomized liquid.
    Type: Application
    Filed: February 24, 2022
    Publication date: September 29, 2022
    Inventors: Daniel Ray Trojan, John Kevin Shugrue
  • Publication number: 20210180189
    Abstract: An apparatus and method are disclosed for monitoring and/or detecting concentrations of a chemical precursor in a reaction chamber. The apparatus and method have an advantage of operating in a high temperature environment. An optical emissions spectrometer (OES) is coupled to a gas source, such as a solid source vessel, in order to monitor or detect an output of the chemical precursor to the reaction chamber. Alternatively, a small sample of precursor can be periodically monitored flowing into the OES and into a vacuum pump, thus bypassing the reaction chamber.
    Type: Application
    Filed: March 2, 2021
    Publication date: June 17, 2021
    Inventors: John Kevin Shugrue, Carl Louis White
  • Publication number: 20210156030
    Abstract: Susceptor assemblies, reactors and systems including the assemblies, and methods of using the assemblies, reactors, and systems are disclosed. Exemplary susceptor assemblies include two or more sections that can be moved relative to each other to allow rapid changes in a substrate temperature. The movement of the two or more sections can additionally or alternatively be used to manipulate conductance of gas flow through a reactor.
    Type: Application
    Filed: February 4, 2021
    Publication date: May 27, 2021
    Inventor: John Kevin Shugrue
  • Publication number: 20210143048
    Abstract: The present disclosure relates to a semiconductor processing apparatus having a reaction chamber which can include a baseplate having an opening; a moveable substrate support configured to support a substrate; a movement element configured to move a substrate held on the substrate support towards the opening of the baseplate; a plurality of gas inlets positioned above and configured to direct gas downwardly towards the substrate support; and a sealing element configured to form a seal between the baseplate and the substrate support, the seal positioned at a greater radial distance from a center of the substrate support than an outer edge of the substrate support. In some embodiments, the sealing element can also include a plurality of apertures extend through the sealing element, the apertures configured to provide a flow path between a position below the sealing element to a position above the sealing element.
    Type: Application
    Filed: December 18, 2020
    Publication date: May 13, 2021
    Inventors: Carl Louis White, Kyle Fondurulia, John Kevin Shugrue
  • Publication number: 20210104427
    Abstract: The present disclosure relates to a semiconductor processing apparatus having a reaction chamber which can include a baseplate having an opening; a moveable substrate support configured to support a substrate; a movement element configured to move a substrate held on the substrate support towards the opening of the baseplate; a plurality of gas inlets positioned above and configured to direct gas downwardly towards the substrate support; and a sealing element configured to form a seal between the baseplate and the substrate support, the seal positioned at a greater radial distance from a center of the substrate support than an outer edge of the substrate support. In some embodiments, the sealing element can also include a plurality of apertures extend through the sealing element, the apertures configured to provide a flow path between a position below the sealing element to a position above the sealing element. Some embodiments include two or more stacked sealing elements.
    Type: Application
    Filed: December 18, 2020
    Publication date: April 8, 2021
    Inventors: Carl Louis White, Kyle Fondurulia, John Kevin Shugrue, David Marquardt
  • Patent number: 10941490
    Abstract: Susceptor assemblies, reactors and systems including the assemblies, and methods of using the assemblies, reactors, and systems are disclosed. Exemplary susceptor assemblies include two or more sections that can be moved relative to each other to allow rapid changes in a substrate temperature. The movement of the two or more sections can additionally or alternatively be used to manipulate conductance of gas flow though a reactor.
    Type: Grant
    Filed: October 7, 2014
    Date of Patent: March 9, 2021
    Assignee: ASM IP Holding B.V.
    Inventor: John Kevin Shugrue
  • Publication number: 20210005479
    Abstract: Temperature controlled polishing pads are disclosed. In one aspect, a CMP system includes the use of any type of atomizing system to cool or remove energy and/or heat from the polishing pad of a CMP system. The atomizing system can use of any liquid medium in combination of any compressed gas through an orifice to cool or remove the energy and/or heat from the pad, thereby allowing for higher removal rates during CMP.
    Type: Application
    Filed: June 26, 2020
    Publication date: January 7, 2021
    Inventors: Daniel Ray Trojan, John Kevin Shugrue
  • Patent number: 10872804
    Abstract: The present disclosure relates to a semiconductor processing apparatus having a reaction chamber which can include a baseplate having an opening; a moveable substrate support configured to support a substrate; a movement element configured to move a substrate held on the substrate support towards the opening of the baseplate; a plurality of gas inlets positioned above and configured to direct gas downwardly towards the substrate support; and a sealing element configured to form a seal between the baseplate and the substrate support, the seal positioned at a greater radial distance from a center of the substrate support than an outer edge of the substrate support. In some embodiments, the sealing element can also include a plurality of apertures extend through the sealing element, the apertures configured to provide a flow path between a position below the sealing element to a position above the sealing element. Some embodiments include two or more stacked sealing elements.
    Type: Grant
    Filed: July 10, 2018
    Date of Patent: December 22, 2020
    Assignee: ASM IP Holding B.V.
    Inventors: Carl Louis White, Kyle Fondurulia, John Kevin Shugrue, David Marquardt
  • Patent number: 10872803
    Abstract: The present disclosure relates to a semiconductor processing apparatus having a reaction chamber which can include a baseplate having an opening; a moveable substrate support configured to support a substrate; a movement element configured to move a substrate held on the substrate support towards the opening of the baseplate; a plurality of gas inlets positioned above and configured to direct gas downwardly towards the substrate support; and a sealing element configured to form a seal between the baseplate and the substrate support, the seal positioned at a greater radial distance from a center of the substrate support than an outer edge of the substrate support. In some embodiments, the sealing element can also include a plurality of apertures extend through the sealing element, the apertures configured to provide a flow path between a position below the sealing element to a position above the sealing element.
    Type: Grant
    Filed: November 3, 2017
    Date of Patent: December 22, 2020
    Assignee: ASM IP Holding B.V.
    Inventors: Carl Louis White, Kyle Fondurulia, John Kevin Shugrue
  • Publication number: 20200370179
    Abstract: A semiconductor processing device can include a reactor assembly comprising a reaction chamber sized to receive a substrate therein. An exhaust line can be in fluid communication with the reaction chamber, the exhaust line configured to transfer gas out of the reaction chamber. A valve can be disposed along the exhaust line to regulate the flow of the gas along the exhaust line. A control system can be configured to operate in an open loop control mode to control the operation of the valve.
    Type: Application
    Filed: August 11, 2020
    Publication date: November 26, 2020
    Inventors: Jereld Lee Winkler, Cheuk Li, Michael F. Schultz, John Kevin Shugrue
  • Publication number: 20200355296
    Abstract: A diaphragm valve is disclosed. The diaphragm valve may include, a valve body comprising a valve channel, the valve channel including an inlet channel and an outlet channel. The diaphragm valve may also include, a valve seat adjacent to the valve channel and a flexible diaphragm comprising a wetted surface and an opposing non-wetted surface, the flexible diaphragm being disposed adjacent to the valve channel. The diaphragm valve may also include, a flexible heater disposed over the non-wetted surface of the flexible diaphragm, and a valve actuator that is operable to operable to move the wetted surface of the flexible diaphragm into and out of contact with the valve seat. Valve components including a flexible heater and methods for forming such valve components are also disclosed.
    Type: Application
    Filed: July 27, 2020
    Publication date: November 12, 2020
    Inventor: John Kevin Shugrue
  • Patent number: 10774422
    Abstract: A semiconductor processing device can include a reactor assembly comprising a reaction chamber sized to receive a substrate therein. An exhaust line can be in fluid communication with the reaction chamber, the exhaust line configured to transfer gas out of the reaction chamber. A valve can be disposed along the exhaust line to regulate the flow of the gas along the exhaust line. A control system can be configured to operate in an open loop control mode to control the operation of the valve.
    Type: Grant
    Filed: June 1, 2018
    Date of Patent: September 15, 2020
    Assignee: ASM IP HOLDING B.V.
    Inventors: Jereld Lee Winkler, Cheuk Li, Michael F. Schultz, John Kevin Shugrue
  • Patent number: 10561975
    Abstract: Variable conductance gas distribution systems, reactors and systems including the variable conductance gas distribution systems, and methods of using the variable conductance gas distribution systems, reactors, and systems are disclosed. The variable conductance gas distribution systems allow rapid manipulation of gas-flow conductance through the gas distribution system.
    Type: Grant
    Filed: April 17, 2017
    Date of Patent: February 18, 2020
    Assignee: ASM IP Holdings B.V.
    Inventor: John Kevin Shugrue
  • Publication number: 20190368038
    Abstract: A semiconductor processing device can include a reactor assembly comprising a reaction chamber sized to receive a substrate therein. An exhaust line can be in fluid communication with the reaction chamber, the exhaust line configured to transfer gas out of the reaction chamber. A valve can be disposed along the exhaust line to regulate the flow of the gas along the exhaust line. A control system can be configured to operate in an open loop control mode to control the operation of the valve.
    Type: Application
    Filed: June 1, 2018
    Publication date: December 5, 2019
    Inventors: Jereld Lee Winkler, Cheuk Li, Michael F. Schultz, John Kevin Shugrue