Abstract: The present invention generally relates to systems and methods for the removal of hardness ions, namely calcium and magnesium, from water. Water is efficiently softened in a manner which limits the volume amount of undesirable waste that is sent to municipality or other waste treatment systems by utilizing an ion exchange resin that is capable of being regenerated for repeated use. The present invention also includes a water softening apparatus and method useable for commercial and industrial water softening applications that reuses and recycles sodium from heat transfer surface evaporative systems which further reduces regenerant usage and wastage.

Abstract: Methods for inhibiting corrosion in aqueous evaporative systems where soluble silica (SiO2) is maintained at residuals between 10 Mg/L and saturation, but more preferably maintained at greater than 300 mg/L as SiO2, to provide corrosion inhibiting silica films that protect system metals. Silica is provided by evaporation of water and subsequent concentration and transformation of silica naturally contained in source water. The methods of the present invention provide highly effective inhibition of corrosion for mild steel, copper, stainless steel, aluminum, zinc, galvanized steel and various alloys of such metals. The methods of the present invention comprise pretreatment removal of polyvalent metal ions from the makeup source water, maintenance of concentration of monovalent metal ions, and controlling pH at a minimum of 7.0 in the presence of an elevated temperature aqueous environment.

Abstract: A methods for inhibiting silica scale formation and corrosion in aqueous systems where soluble silica (SiO2) can be maintained at residuals below 200 mg/L, but more preferably maintained at greater than 200 mg/L as SiO2, without silica scale and with control of deposition of source water silica accumulations as high as 4000 mg/L (cycled accumulation) from evaporation and concentration of source water. The methods of the present invention also provide highly effective inhibition of corrosion for carbon steel, copper, copper alloy, and stainless steel alloys. The methods of the present invention comprise pretreatment removal of hardness ions from the makeup source water, maintenance of electrical conductivity, and elevating the pH level of the aqueous environment. Thereafter, specified water chemistry residual ranges are maintained in the aqueous system to achieve inhibition of scale and corrosion.

Abstract: A methods of the present invention for inhibiting silica scale formation and corrosion in aqueous systems where soluble silica residuals (SiO2) are maintained in excess of 200 mg/L, and source water silica deposition is inhibited with silica accumulations as high as 4000 mg/L (cycled accumulation) from evaporation and concentration of source water. The methods of the present invention also provides inhibition of corrosion for carbon steel at corrosion rates of less than 0.3 mpy (mils per year), and less than 0.1 mpy for copper, copper alloy, and stainless steel alloys in highly concentrated (high dissolved solids) waters. The methods of the present invention comprise pretreatment removal of hardness ions from the makeup source water, maintenance of electrical conductivity, and elevating the pH level of the aqueous environment. Thereafter, specified water chemistry residual ranges are maintained in the aqueous system to achieve inhibition of scale and corrosion.

Abstract: A methods of the present invention for inhibiting silica scale formation and corrosion in aqueous systems where soluble silica residuals (SiO2) are maintained in excess of 200 mg/L, and source water silica deposition is inhibited with silica accumulations as high as 4000 mg/L (cycled accumulation) from evaporation and concentration of source water. The methods of the present invention also provides inhibition of corrosion for carbon steel at corrosion rates of less than 0.3 mpy (mils per year), and less than 0.1 mpy for copper, copper alloy, and stainless steel alloys in highly concentrated (high dissolved solids) waters. The methods of the present invention comprise pretreatment removal of hardness ions from the makeup source water, maintenance of electrical conductivity, and elevating the pH level of the aqueous environment. Thereafter, specified water chemistry residual ranges are maintained in the aqueous system to achieve inhibition of scale and corrosion.

Abstract: A methods for inhibiting silica scale formation and corrosion in aqueous systems where soluble silica (SiO2) can be maintained at residuals below 200 mg/L, but more preferably maintained at greater than 200 mg/L as SiO2, without silica scale and with control of deposition of source water silica accumulations as high as 4000 mg/L (cycled accumulation) from evaporation and concentration of source water. The methods of the present invention also provide highly effective inhibition of corrosion for carbon steel, copper, copper alloy, and stainless steel alloys. The methods of the present invention comprise pretreatment removal of hardness ions from the makeup source water, maintenance of electrical conductivity, and elevating the pH level of the aqueous environment. Thereafter, specified water chemistry residual ranges are maintained in the aqueous system to achieve inhibition of scale and corrosion.