Patents by Inventor John L. Nealon

John L. Nealon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6896629
    Abstract: A golf ball comprising a core and a cover layer. The core defines at least one depression along its outer surface. The cover layer provides at least one aperture that extends through the cover layer to the core. The aperture of the cover is aligned with the depression of the core. The cover may be a single layer or it may include multiple layers. The aperture(s) may be spherical or non-spherical, and the portion of the aperture that extends to the next inner layer may be the same or different shape as the outer portion of the aperture.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: May 24, 2005
    Assignee: Callaway Golf Company
    Inventors: Kevin J. Shannon, Thomas A. Veilleux, Vincent J. Simonds, Thomas J. Kennedy, III, David M. Melanson, Michael J. Tzivanis, John L. Nealon
  • Patent number: 6776731
    Abstract: The present invention relates to processes and apparatuses for forming multi-layer golf balls, and more particularly to processes and equipment for forming multi-layer golf balls having one or more deep dimples that extend through the outer cover layer and into one or more matching depressions in the layers or components thereunder.
    Type: Grant
    Filed: November 27, 2002
    Date of Patent: August 17, 2004
    Assignee: Callaway Golf Company
    Inventors: Kevin J. Shannon, Thomas A. Veilleux, Vincent J. Simonds, Thomas J. Kennedy, III, David M. Melanson, Michael J. Tzivanis, John L. Nealon
  • Publication number: 20040132545
    Abstract: Disclosed herein is a multi-layer golf ball having a soft outer cover. The golf ball has an inner cover layer with a Shore D hardness of 60 or more, and an outer cover with a Shore D hardness of 55 or less, and more preferably 50 or less. In a particularly preferred form of the invention, the outer cover comprises one or more polyurethane materials. The golf ball of the invention has exceptionally soft feel and high spin rates on short shots of 80 yards or less and, particularly, 40 yards or less, while maintaining good distance and average spin on full shots.
    Type: Application
    Filed: November 13, 2003
    Publication date: July 8, 2004
    Applicant: Callaway Golf Company
    Inventors: Thomas J. Kennedy, Michael J. Tzivanis, Viktor Keller, William M. Risen, Mark L. Binette, John L. Nealon
  • Publication number: 20040121857
    Abstract: Disclosed herein is a multi-layer golf ball having a soft outer cover. The golf ball has an inner cover layer with a Shore D hardness of 60 or more, and an outer cover with a Shore D hardness of 55 or less, and more preferably 50 or less. In a particularly preferred form of the invention, the outer cover comprises at least 75% of a soft copolymer formed from a polyolefin, an unsaturated carboxylic acid, and a monomer of the acrylate ester class. The golf ball of the invention has exceptionally soft feel and high spin rates on short shots of 80 yards or less and, particularly, 40 yards or less, while maintaining good distance and average spin on full shots.
    Type: Application
    Filed: December 11, 2003
    Publication date: June 24, 2004
    Applicant: Callaway Golf Company
    Inventors: John L. Nealon, Mark L. Binette, Michael J. Sullivan
  • Publication number: 20040067801
    Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material selecting from the group consisting of a polybutadiene, a polyisoprene, or combinations thereof; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material selected from the group consisting of a thermoset material, a thermoplastic material, or combinations thereof. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. The cover may be single or multi-layered.
    Type: Application
    Filed: July 14, 2003
    Publication date: April 8, 2004
    Applicant: The Top-Flite Golf Company
    Inventors: R. Dennis Nesbitt, Mark L. Binette, Michael John Tzivanis, John L. Nealon, Thomas J. Kennedy, Vincent J. Simonds
  • Publication number: 20040063517
    Abstract: A golf ball is described that includes a spherical core, an inner cover or mantle layer, and an outer cover layer. A wide array of ionomeric materials are noted for use in the various cover layers. The mantle and the outer cover layers exhibit different Shore D hardness values and at least one of the layers includes a heavy weight filler material to enhance the interior perimeter weight of the ball. In several particular versions of the golf balls, the filler material is present in an amount of at least 10% by weight based upon the weight of the layer or layers within which the filler material is incorporated.
    Type: Application
    Filed: September 11, 2003
    Publication date: April 1, 2004
    Applicant: Spalding Sports Worldwide, Inc.
    Inventors: Mark L. Binette, R. Dennis Nesbitt, Thomas J. Kennedy, John L. Nealon, Michael J. Sullivan
  • Publication number: 20040018894
    Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. The cover may be single or multi-layered. For a multi-layered cover, the inner cover layer is comprised of a hard, high modulus material and the outer cover layer is comprised of a soft, very low modulus material and/or a non-ionomeric thermoplastic elastomer such as polyurethane, polyester or polyetheramide. Separately, the inner and/or outer cover layers are very thin in construction. The resulting golf ball of the present invention provides for enhanced playability characteristics (i.e.
    Type: Application
    Filed: July 11, 2003
    Publication date: January 29, 2004
    Applicant: The Top-Flite Golf Company
    Inventors: Thomas J. Kennedy, Mark L. Binette, Michael John Tzivanis, R. Dennis Nesbitt, John L. Nealon, Vincent J. Simonds
  • Patent number: 6648777
    Abstract: Disclosed herein is a multi-layer golf ball having a soft outer cover. The golf ball has an inner cover layer with a Shore D hardness of 60 or more, and an outer cover with a Shore D hardness of 55 or less, and more preferably 50 or less. In a particularly preferred form of the invention, the outer cover comprises one or more polyurethane materials. The golf ball of the invention has exceptionally soft feel and high spin rates on short shots of 80 yards or less and, particularly, 40 yards or less, while maintaining good distance and average spin on full shots.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: November 18, 2003
    Assignee: Callaway Golf Company
    Inventors: Thomas J. Kennedy, III, Michael J. Tzivanis, Viktor Keller, William M. Risen, Jr., Mark L. Binette, John L. Nealon
  • Patent number: 6638185
    Abstract: Disclosed herein is a multi-layer golf ball having a soft outer cover. The golf ball has an inner cover layer with a Shore D hardness of 60 or more, and an outer cover with a Shore D hardness of 55 or less, and more preferably 50 or less. In a particularly preferred form of the invention, the outer cover comprises one or more polyurethane materials. The golf ball of the invention has exceptionally soft feel and high spin rates on short shots of 80 yards or less and, particularly, 40 yards or less, while maintaining good distance and average spin on full shots.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: October 28, 2003
    Assignee: The Top-Flite Golf Company
    Inventors: Thomas J. Kennedy, III, Michael J. Tzivanis, Viktor Keller, William M. Risen, Jr., Mark L. Binette, John L. Nealon
  • Patent number: 6616550
    Abstract: The present invention is directed to improved regulation multi-layer golf balls. A smaller and lighter core is produced and metal particles, or other heavy weight filler materials, are included in the cover compositions. The resulting molded golf ball exhibits enhanced interior perimeter weighting. Preferably, the particles are included in a relatively thick inner cover layer (or mantle) of a solid, three-piece multi-layered golf ball. The size and weight of the core is reduced in order to produce an overall golf ball which meets, or is less than, the 1.62 ounce maximum weight limitation specified by the United States Golf Association. The combination of the present invention produces a golf ball with an increased moment of inertia and/or a greater radius of gyration and thus generates lower spin. This results in a golf ball exhibiting enhanced distance without substantially effecting the feel and durability characteristics of the ball.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: September 9, 2003
    Assignee: Spalding Sports Worldwide, Inc.
    Inventors: R. Dennis Nesbitt, John L. Nealon, Mark L. Binette, Michael J. Sullivan
  • Patent number: 6616551
    Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material comprising polybutadiene and polyisoprene; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material selected from the group consisting of a thermoset material, a thermoplastic material, or combinations thereof. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. Preferably, the inner, high density, center component is produced without the use of a crosslinking agent or coagent, which is the reaction product of an unsaturated carboxylic acid or acids and an oxide or carbonate of a metal such as zinc. The cover may be single or multi-layered.
    Type: Grant
    Filed: November 30, 2000
    Date of Patent: September 9, 2003
    Assignee: The Top-Flite Golf Company
    Inventors: R. Dennis Nesbitt, Mark L. Binette, Michael John Tzivanis, John L. Nealon, Thomas J. Kennedy, III, Vincent J. Simonds
  • Patent number: 6612940
    Abstract: Disclosed herein is a golf ball utilizing a core that comprises at least two particular types of polybutadiene. In one aspect, a combination of a polybutadiene obtained from a cobalt catalyst is used in conjunction with a polybutadiene obtained from a neodymium catalyst. Also disclosed are golf balls comprising particular cover compositions. In one aspect, a cover composition is disclosed that includes a sodium ionomer, a magnesium ionomer, and a zinc ionomer. The golf balls exhibit improved distance while providing a soft sound and feel.
    Type: Grant
    Filed: November 9, 2000
    Date of Patent: September 2, 2003
    Assignee: Spalding Sports Worldwide, Inc.
    Inventors: R. Dennis Nesbitt, Mark L. Binette, John L. Nealon, Michael J. Sullivan
  • Patent number: 6612941
    Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material comprising polybutadiene and polyisoprene; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material selected from the group consisting of a thermoset material, a thermoplastic material, or combinations thereof. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. Preferably, the inner, high density, center component is produced without the use of a crosslinking agent or coagent, which is the reaction product of an unsaturated carboxylic acid or acids and an oxide or carbonate of a metal such as zinc. The cover may be single or multi-layered.
    Type: Grant
    Filed: January 19, 2001
    Date of Patent: September 2, 2003
    Assignee: The Top-Flite Golf Company
    Inventors: Thomas J. Kennedy, III, Mark L. Binette, Michael John Tzivanis, R. Dennis Nesbitt, John L. Nealon, Vincent J. Simonds
  • Publication number: 20030153405
    Abstract: A golf ball comprising a core and a cover layer. The core defines at least one depression along its outer surface. The cover layer provides at least one aperture that extends through the cover layer to the core. The aperture of the cover is aligned with the depression of the core. The cover may be a single layer or it may include multiple layers. The aperture(s) may be spherical or non-spherical, and the portion of the aperture that extends to the next inner layer may be the same or different shape as the outer portion of the aperture.
    Type: Application
    Filed: November 27, 2002
    Publication date: August 14, 2003
    Inventors: Kevin J. Shannon, Thomas A. Veilleux, Vincent J. Simonds, Thomas J. Kennedy, David M. Melanson, Michael J. Tzivanis, John L. Nealon
  • Publication number: 20030144084
    Abstract: The present invention is directed to a solid, non-wound, golf ball comprising two or more core components, and a cover component. The core components comprise i) a small, inner, high density, spherical center component comprising a blend of powdered metal and a first matrix material comprising polybutadiene and polyisoprene; and, ii) an outer core layer disposed about the spherical center component, formed from a second matrix material selected from the group consisting of a thermoset material, a thermoplastic material, or combinations thereof. The golf ball may further comprise a second or additional outer core layer(s) that surround the first outer core layer. Preferably, the inner, high density, center component is produced without the use of a crosslinking agent or coagent, which is the reaction product of an unsaturated carboxylic acid or acids and an oxide or carbonate of a metal such as zinc. The cover may be single or multi-layered.
    Type: Application
    Filed: January 19, 2001
    Publication date: July 31, 2003
    Applicant: Spalding Sports Worldwide, Inc.
    Inventors: Thomas J. Kennedy, Mark L. Binette, Michael John Tzivanis, R. Dennis Nesbitt, John L. Nealon, Vincent J. Simonds
  • Patent number: 6599203
    Abstract: The present invention is directed to improved multi-layer golf ball compositions and the resulting regulation balls produced using these compositions. In this regard, a lighter core is produced and metal particles, or other heavy weight filler materials, are included in the cover compositions. This results in a molded golf ball exhibiting enhanced interior perimeter weighting. Preferably, the particles are included in an inner cover layer (or mantle) of a solid, three-piece multi-layered golf ball. The weight of the core is reduced in order to produce an overall golf ball which meets, or is less than, the 1.62 ounce maximum weight limitation specified by the United States Golf Association. It has been found that the combination of the present invention produces a golf ball with an increased moment of inertia and/or a greater radius of gyration and thus generates lower spin.
    Type: Grant
    Filed: January 28, 1999
    Date of Patent: July 29, 2003
    Assignee: Spalding Sports Worldwide, Inc.
    Inventors: Michael J. Sullivan, John L. Nealon, Thomas J. Kennedy, III, Mark L. Binette
  • Publication number: 20030125137
    Abstract: The present invention relates to processes and apparatuses for forming multi-layer golf balls, and more particularly to processes and equipment for forming multi-layer golf balls having one or more deep dimples that extend through the outer cover layer and into one or more matching depressions in the layers or components thereunder.
    Type: Application
    Filed: November 27, 2002
    Publication date: July 3, 2003
    Inventors: Kevin J. Shannon, Thomas A. Veilleux, Vincent J. Simonds, Thomas J. Kennedy, David M. Melanson, Michael J. Tzivanis, John L. Nealon
  • Patent number: 6565457
    Abstract: The present invention is directed to improved golf ball compositions in which the balls have low spin and excellent distance. The balls contain tungsten or another high density filler in a solid, central core in order to enhance coefficient of restitution, and have very high quantities of whitening agent in the outer cover layer to increase the moment of inertia and thus reduce spin. This results in a golf ball exhibiting enhanced distance while maintaining good durability. In a preferred version of the present invention, a golf ball is provided that comprises a core and a dimpled cover disposed about the core. The core includes a rubber and 0.1 to 40 parts by weight of a filler material having a specific gravity of at least 7. The cover includes a resin and at least 2.5 parts by weight of a particular whitening agent.
    Type: Grant
    Filed: July 6, 1998
    Date of Patent: May 20, 2003
    Assignee: Spalding Sports Worldwide, Inc.
    Inventors: Michael J. Sullivan, R. Dennis Nesbitt, John L. Nealon
  • Publication number: 20030078115
    Abstract: Disclosed herein is a multi-layer golf ball having a soft outer cover. The golf ball has an inner cover layer with a Shore D hardness of 60 or more, and an outer cover with a Shore D hardness of 55 or less, and more preferably 50 or less. In a particularly preferred form of the invention, the outer cover comprises one or more polyurethane materials. The golf ball of the invention has exceptionally soft feel and high spin rates on short shots of 80 yards or less and, particularly, 40 yards or less, while maintaining good distance and average spin on full shots.
    Type: Application
    Filed: February 13, 2002
    Publication date: April 24, 2003
    Applicant: SPALDING SPORTS WORLDWIDE, INC.
    Inventors: Thomas J. Kennedy, Michael J. Tzivanis, Viktor Keller, William M. Risen, Mark L. Binette, John L. Nealon
  • Patent number: 6520870
    Abstract: The present invention is directed to a golf ball comprising a soft, high resilience, solid core, comprising, in part, a combination of high molecular weight polybutadiene rubbers, and a soft outer cover disposed about the core. The core preferably is relatively large and durable, and the cover is preferably thin and includes a specific combination of hard and/or soft, yet durable, resinous materials. Preferably, the ball is a two-piece golf ball.
    Type: Grant
    Filed: July 13, 2001
    Date of Patent: February 18, 2003
    Assignee: Spalding Sports Worldwide, Inc.
    Inventors: Michael J. Tzivanis, Mark L. Binette, Thomas J. Kennedy, III, John L. Nealon