Patents by Inventor John L. Stempin
John L. Stempin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 6555031Abstract: A silicon carbide honeycomb body is made by shaping a plasticizable raw material batch mixture containing powdered silicon metal, a water soluble crosslinking thermoset resin, a powdered silicon-containing filler, a water soluble thermoplastic binder, and water into a green honeycomb body, and thereafter drying, curing and sintering the green body at a temperature sufficient to convert the green body to a porous silicon carbide sintered body.Type: GrantFiled: March 26, 2001Date of Patent: April 29, 2003Assignee: Corning IncorporatedInventors: Kishor P. Gadkaree, Joseph F. Mach, John L. Stempin
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Publication number: 20020011683Abstract: A plasticizable raw material batch mixture for forming a silicon carbide honeycomb structure comprising the following components: (1) powdered silicon metal; (2) a carbon precursor comprising a water soluble crosslinking thermoset resin having a viscosity of less than about 1000 centipoise (cp), and preferably less than about 500 cp; (3) a powdered silicon-containing filler; and, (4) a water soluble thermoplastic binder. Optionally, the batch mixture can include either, or both, an organic fibrous filler and a pore-forming filler comprising either a graphitic or a thermoplastic pore-forming filler.Type: ApplicationFiled: March 26, 2001Publication date: January 31, 2002Inventors: Kishor P. Gadkaree, Joseph F. Mach, John L. Stempin
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Patent number: 6214204Abstract: An electrode for deionization of water is made of a continuous activated carbon structure. The activated carbon is derived from a synthetic carbon precursor. The structure has openings, inlet and outlet ends such that water entering the inlet end passes through the openings and exits through the outlet end, a conductive coating on at least part of the outer surface of the structure, and a metal wire in contact with the structure. A deionization system is made up of the electrodes in series so that the outlet end of one electrode is next to the inlet end of the nearest downstream electrode. The metal wire of each electrode is connected to a power source to deliver the opposite charge as the charge delivered to its neighboring electrodes. Each of the electrodes is fixedly attached to and sealed within a housing with an air and moisture-tight seal. Openings in the housing between the electrodes, allow air to be removed before use.Type: GrantFiled: August 27, 1999Date of Patent: April 10, 2001Assignee: Corning IncorporatedInventors: Kishor P. Gadkaree, Joseph F. Mach, John L. Stempin
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Patent number: 6010543Abstract: A battery construction and a method of producing the construction. The construction comprises a ceramic separator having a honeycomb structure in which cells run lengthwise of the honeycomb and are separated by porous walls, and internal positive and negative electrodes positioned in part at least within the honeycomb structure.Type: GrantFiled: January 21, 1998Date of Patent: January 4, 2000Assignee: Corning IncorporatedInventors: George E. Berkey, John L. Stempin, Ronald L. Stewart, Dale R. Wexell
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Patent number: 5916706Abstract: A battery construction and a method of producing the construction. The construction comprises a ceramic separator having a honeycomb structure in which cells run lengthwise of the honeycomb and are separated by porous walls, and internal positive and negative electrodes positioned in part at least within the honeycomb structure.Type: GrantFiled: September 30, 1996Date of Patent: June 29, 1999Assignee: Corning IncorporatedInventors: George E. Berkey, John L. Stempin, Ronald L. Stewart, Dale R. Wexell
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Patent number: 5738955Abstract: A tubular, rigid, porous, ceramic separator for a rechargeable, deep-discharge battery assembly, the separator having a porosity greater than 40%. A plurality of battery cells, each embodying such separators, are assembled with a common terminal to form the positive electrode in a motive traction battery.Type: GrantFiled: July 11, 1996Date of Patent: April 14, 1998Assignee: Corning IncorporatedInventors: Thomas N. Gardner, Alvin J. Salkind, John L. Stempin, Dale R. Wexell
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Patent number: 5728331Abstract: A battery assembly comprising a separator, spaced metal/metal oxide electrodes and a liquid electrolyte, the improvement comprising a rigid, porous, ceramic separator that is wettable by the liquid electrolyte, that has a porosity of 40-90 volume %, an average pore size in the range of 0.1-25 microns, a thickness of 1-12 mm, and a weight loss of not more than about 5% when exposed to H.sub.2 SO.sub.4 having a specific gravity of 1.28 for 72 hours at 70.degree. C.Type: GrantFiled: February 9, 1996Date of Patent: March 17, 1998Assignee: Corning IncorporatedInventors: John L. Stempin, Ronald L. Stewart, Dale R. Wexell
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Patent number: 5616160Abstract: The invention relates to a process of eliminating high chloride-containing incinerator ash and incinerator ash-residue mixtures, without generating excessive heavy metal-containing effluents during the actual vitrification of the ash. The process involves first pretreating the incinerator ash or ash-residue mixture, if needed, whereby the resultant ash contains less than about 3% halogen by weight and less than about 3% C.. Following the pretreatment, the ash is dried and then mixed with any additives needed to make up a vitrifiable batch mixture which will, when subsequently vitrified, form a glass possessing an excellent acid durability. A durability whereby such that the weight loss of the glass in 5% HCl solution at 95.degree. C. is 2.0 mg/cm.sup.2 or less in 24 hours. This durability results in minimal or non-detectable leaching of hazardous heavy metal or non-metallic specie and is sufficient enough durability such that the vitrified glass will easily pass the EPA's test for leachability.Type: GrantFiled: January 27, 1995Date of Patent: April 1, 1997Assignee: Corning IncorporatedInventors: M. Grayson Alexander, John L. Stempin, Dale R. Wexell
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Patent number: 5591683Abstract: This invention is directed to the production of spontaneous essentially non-crystalline opal glasses exhibiting a very dense, milky-white appearance and excellent resistance to weathering and attack by alkaline detergents consisting essentially, expressed in weight percent on the on the basis, of 1.9-3.6% K.sub.2 O, 4.2-7.3% Na.sub.2 O, 0.2-3% Li.sub.2 O, 0-1.2% MgO, 0-4.9% CaO, 0-12.5% BaO, 0-0.1% NiO, 0.4-4% ZnO, 5.3-9.6% B.sub.2 O.sub.3, 8.8-13.5% Al.sub.2 O.sub.3, 57.2-64.4% SiO.sub.2, and 1.0-2.2% F., where the sum of (MgO+CaO+BaO) is preferably in the range of 4.5-12.5%.Type: GrantFiled: November 28, 1995Date of Patent: January 7, 1997Assignee: Corning IncorporatedInventors: John L. Stempin, Dale R. Wexell
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Patent number: 5554464Abstract: An elongated, rigid, porous, ceramic separator for a rechargeable battery assembly, the separator having a honeycomb structure in which open cells are separated from adjacent cells by thin, porous, ceramic walls, the open cells and separating walls running lengthwise of the honeycomb, the cell walls being porous and the open cells and wall pores being adapted to be filled with an electrolyte to permit ion flow between electrodes in a battery.Type: GrantFiled: July 26, 1995Date of Patent: September 10, 1996Assignee: Corning IncorporatedInventors: John L. Stempin, Ronald L. Stewart, Dale R. Wexell
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Patent number: 5514494Abstract: A battery assembly comprising a separator, spaced metal/metal oxide electrodes and a liquid electrolyte, the improvement comprising a rigid, porous, ceramic separator that is wettable by the liquid electrolyte, that has a porosity of 40-90 volume %, an average pore size in the range of 0.1-25 microns, a thickness of 1-12 mm, and a weight loss of not more than about 5% when exposed to H.sub.2 SO.sub.4 having a specific gravity of 1.28 for 72 hours at 70.degree.C.Type: GrantFiled: June 19, 1995Date of Patent: May 7, 1996Assignee: Corning IncorporatedInventors: John L. Stempin, Ronald L. Stewart, Dale R. Wexell
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Patent number: 5427986Abstract: Inorganic reinforcing fibers comprising hybrid BN--C protective coatings containing up to 12% by weight of hexagonal (graphitic) carbon dissolved in the BN matrix but being essentially free of undissolved pyrolytic and graphitic carbon secondary phases, and fiber-reinforced ceramic matrix composite products incorporating the protectively-coated fibers, are disclosed. The fibers resist oxidation and provide good bonding interface characteristics when disposed in ceramic encapsulating materials, such that the composite products exhibit excellent resistance to high temperature embrittlement.Type: GrantFiled: October 16, 1989Date of Patent: June 27, 1995Assignee: Corning IncorporatedInventors: Kenneth Chyung, John L. Stempin, Dale R. Wexell
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Patent number: 5422319Abstract: Novel oxide coatings which can be conveniently applied to reinforcing fibers such as silicon carbide fibers, and which when introduced as a fiber coating into fiber reinforced ceramic matrix composites provide composites exhibiting improved resistance to embrittlement at high temperatures, are described. Oxides effective to provide the improved composites in accordance with the invention include CeO.sub.2 and ZrO.sub.2.Type: GrantFiled: September 9, 1988Date of Patent: June 6, 1995Assignee: Corning IncorporatedInventors: John L. Stempin, Dale R. Wexell
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Patent number: 5418194Abstract: Inorganic reinforcing fibers provided with a multi-layer protective coating comprising a boron nitride sublayer and an oxide-based overcoating of alumina or synthetic mica, and fiber-reinforced ceramic matrix composite products incorporating the protectively-coated fibers, are disclosed. The fibers offer improved oxidation resistance and good compatibility with oxide-based glass and glass-ceramic composite matrix materials.Type: GrantFiled: April 23, 1993Date of Patent: May 23, 1995Assignee: Corning IncorporatedInventors: Steven B. Dawes, John L. Stempin, Dale R. Wexell
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Patent number: 5164341Abstract: Fiber-reinforced ceramic matrix composite products comprising boron-nitride-coated reinforcing silicon carbide fibers disposed in a substantially non-porous alkaline earth aluminosilicate glass-ceramic matrix are disclosed, the matrix comprising triclinic anorthite (CaO,SrO.Al.sub.2 O.sub.3.2SiO.sub.2) as the principal crystal phase and the products exhibiting unexpectedly good resistance to high-temperature degradation.Type: GrantFiled: November 3, 1988Date of Patent: November 17, 1992Assignee: Corning IncorporatedInventors: Kenneth Chyung, John L. Stempin, Dale R. Wexell
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Patent number: 5153152Abstract: A fiber-reinforced ceramic matrix composite article comprising fiber-reinforced surface portions disposed on a ceramic core, the core differing in composition and high temperature properties from the surface portions and the fibers present in the surface portions being of a type normally subject to oxidative deterioration at high temperature, wherein the fibers in the surface portion are provided with protection from high temperature oxidative deterioration such that excellent strength and resistance to high temperature embrittlement are achieved for the composite as a whole.Type: GrantFiled: October 4, 1991Date of Patent: October 6, 1992Assignee: Corning IncorporatedInventors: Steven B. Dawes, John L. Stempin, Dale R. Wexell
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Patent number: 5132254Abstract: Ceramic matrix composite articles comprising a matrix phase composed of a silicate glass or glass-ceramic and a matrix reinforcement material disposed within the matrix comprising carbon (e.g., graphite) fibers are described, wherein the fibers are provided with a protective boron nitride surface coating. The mechanical properties of the composites at high temperatures are substantially improved.Type: GrantFiled: December 17, 1990Date of Patent: July 21, 1992Assignee: Corning IncorporatedInventors: John L. Stempin, Dale R. Wexell
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Patent number: 5039635Abstract: Fiber-reinforced ceramic matrix composite products are made by providing inorganic fiber reinforcement materials with pyrolytic carbon coatings, combining the carbon-coated fibers with a selected ceramic matrix material to make a composite preform, and consolidating the preform with heat and pressure to form the fiber-reinforced composite. Preferably, the peak consolidation temperature of the composite is moderated, with the retained pyrolytic carbon coating acting to preserve tough fracture behavior in the composite product notwithstanding the absence of the conventional graphitic fiber interface layer therefrom.Type: GrantFiled: February 23, 1989Date of Patent: August 13, 1991Assignee: Corning IncorporatedInventors: John L. Stempin, Dale R. Wexell
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Patent number: 4536452Abstract: This invention is related to the production of machinable glass-ceramic articles which are essentially free from crystals having a mica structure and consist essentially, in weight percent, ofSiO.sub.2 : 24-28Al.sub.2 O.sub.3 : 9-20MgO: 12-28SrO: 0-11BaO: 0-14CuO: 0-5Ag.sub.2 O: 0-3.5NiO: 0-1.5Cr.sub.2 O.sub.3 : 0.5-6.Type: GrantFiled: October 24, 1983Date of Patent: August 20, 1985Assignee: Corning Glass WorksInventors: John L. Stempin, Dale R. Wexell
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Patent number: 4536480Abstract: This invention is drawn to spontaneous opal glasses containing an apatite-type crystal opacifying phase and exhibiting a temperature interval between the emulsion and high temperature crystallization liquidi of at least 50.degree. C. which consist essentially, in weight percent on the oxide basis, of______________________________________ Na.sub.2 O 7.5-11 B.sub.2 O.sub.3 2-4.5 K.sub.2 O 0-5 SiO.sub.2 57-65 Na.sub.2 O + K.sub.2 O .ltoreq.13 P.sub.2 O.sub.5 2-5.5 BaO 0-9.5 F 1.5-4 CaO 0-3 SrO 0-5 ZnO 0.4-5 MgO 0-2.5 Al.sub.2 O.sub.3 8-13 SrO + MgO 0-5 ______________________________________CaO and/or SrO and/or BaO at least 2.5 mole %.Type: GrantFiled: March 23, 1984Date of Patent: August 20, 1985Assignee: Corning Glass WorksInventors: James E. Flannery, John L. Stempin, Dale R. Wexell