Patents by Inventor John Letts

John Letts has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240309160
    Abstract: A process for producing a polyurethane or polyisocyanurate construction board, the process comprising (i) providing an A-side reactant stream that includes an isocyanate-containing compound; (ii) providing a B-side reactant stream that includes a polyol, where the B-side reactant stream includes a blowing agent that includes a pentane and a blowing agent additive that has a Hansen Solubility Parameter (?t) that is greater than 17 MPa?0.5; and (iii) mixing the A-side reactant stream with the B-side reactant stream to produce a reaction mixture.
    Type: Application
    Filed: May 22, 2024
    Publication date: September 19, 2024
    Inventors: John LETTS, Chunhua YAO, Michael HUBBARD
  • Patent number: 11999833
    Abstract: A process for producing a polyurethane or polyisocyanurate construction board, the process comprising (i) providing an A-side reactant stream that includes an isocyanate-containing compound; (ii) providing a B-side reactant stream that includes a polyol, where the B-side reactant stream includes a blowing agent that includes a pentane and a blowing agent additive that has a Hansen Solubility Parameter (?t) that is greater than 17 MPa?0.5; and (iii) mixing the A-side reactant stream with the B-side reactant stream to produce a reaction mixture.
    Type: Grant
    Filed: October 26, 2021
    Date of Patent: June 4, 2024
    Assignee: Holcim Technology Ltd
    Inventors: John Letts, Chunhua Yao, Michael Hubbard
  • Publication number: 20220049063
    Abstract: A process for producing a polyurethane or polyisocyanurate construction board, the process comprising (i) providing an A-side reactant stream that includes an isocyanate-containing compound; (ii) providing a B-side reactant stream that includes a polyol, where the B-side reactant stream includes a blowing agent that includes a pentane and a blowing agent additive that has a Hansen Solubility Parameter (?t) that is greater than 17 MPa?0.5; and (iii) mixing the A-side reactant stream with the B-side reactant stream to produce a reaction mixture.
    Type: Application
    Filed: October 26, 2021
    Publication date: February 17, 2022
    Inventors: John LETTS, Chunhua YAO, Michael HUBBARD
  • Patent number: 11174364
    Abstract: A process for producing a polyurethane or polyisocyanurate construction board, the process comprising: (i) providing an A-side reactant stream that includes an isocyanate-containing compound; (ii) providing a B-side reactant stream that includes a polyol, where the B-side reactant stream includes a blowing agent that includes a pentane and a blowing agent additive that has a Hansen Solubility Parameter (8t) that is greater than 17 MPa°?5; and (iii) mixing the A-side reactant stream with the B-side reactant stream to produce a reaction mixture.
    Type: Grant
    Filed: December 3, 2016
    Date of Patent: November 16, 2021
    Assignee: Firestone Building Products Company, LLC
    Inventors: John Letts, Chunhua Yao, Michael Hubbard
  • Publication number: 20200011050
    Abstract: A method for preparing a construction board, the method comprising (i) providing a non-woven mat having a coating layer disposed on a planar surface thereof, where the coating layer includes an inorganic filler dispersed within a polymeric matrix; (ii) contacting an A-side stream of reactants including an isocyanate compound with a B-side stream of reactants including an isocyanate-reactive compound to prepare a developing foam; and (iii) depositing the developing foam on to said coating of said non-woven mat.
    Type: Application
    Filed: September 20, 2019
    Publication date: January 9, 2020
    Inventor: John LETTS
  • Patent number: 10450741
    Abstract: A construction board comprising (a) a foam core having a first planar surface and a second planar surface; (b) a facer, having first and second planar surfaces, including an inorganic fabric and a coating; and (c) an interfacial region between the foam core and said facer.
    Type: Grant
    Filed: May 21, 2018
    Date of Patent: October 22, 2019
    Assignee: Firestone Building Products Company, LLC
    Inventor: John Letts
  • Publication number: 20190061313
    Abstract: A construction board comprising a foam layer; and at least one facer, wherein the at least one facer includes a substrate and a coating, wherein said facer includes a first planar surface and a second planar surface, and where said first planar surface is in contact with said foam layer and where said coating is disposed on said second planar surface, where the coating includes expandable graphite.
    Type: Application
    Filed: November 9, 2016
    Publication date: February 28, 2019
    Inventors: Chunhua Yao, John Letts, Wensheng Zhou
  • Publication number: 20180355136
    Abstract: A process for producing a polyurethane or polyisocyanurate construction board, the process comprising: (i) providing an A-side reactant stream that includes an isocyanate-containing compound; (ii) providing a B-side reactant stream that includes a polyol, where the B-side reactant stream includes a blowing agent that includes a pentane and a blowing agent additive that has a Hansen Solubility Parameter (8t) that is greater than 17 MPa°?5; and (iii) mixing the A-side reactant stream with the B-side reactant stream to produce a reaction mixture.
    Type: Application
    Filed: December 3, 2016
    Publication date: December 13, 2018
    Inventors: John Letts, Chunhua Yao, Michael Hubbard
  • Publication number: 20180320366
    Abstract: A construction board comprising (a) a foam core having a first planar surface and a second planar surface; (b) a facer, having first and second planar surfaces, including an inorganic fabric and a coating; and (c) an interfacial region between the foam core and said facer.
    Type: Application
    Filed: May 21, 2018
    Publication date: November 8, 2018
    Inventor: John Letts
  • Patent number: 10000922
    Abstract: A construction board comprising (a) a foam core having a first planar surface and a second planar surface; (b) a facer, having first and second planar surfaces, including an inorganic fabric and a coating; and (c) an interfacial region between the foam core and said facer.
    Type: Grant
    Filed: December 30, 2014
    Date of Patent: June 19, 2018
    Assignee: Firestone Building Products Co., LLC
    Inventor: John Letts
  • Publication number: 20170335563
    Abstract: An insulation device comprising a first plurality of vacuum-insulated capsules connected along a first plane, where each vacuum-insulated capsule within said first plurality has a common first geometric shape extending from the first plane and a second plurality of vacuum-insulated capsules connected along a second plane, where each vacuum-insulated capsule within said second plurality has a common second geometric shape extending from the second plane, where said first and said second geometric shapes are complementary, and where said first plurality of vacuum-insulated capsules are intermeshed within said second plurality of vacuum-insulated capsules to form the insulation device.
    Type: Application
    Filed: October 30, 2015
    Publication date: November 23, 2017
    Applicant: FIRESTONE BUILDING PRODUCTS CO., LLC
    Inventors: Michael J. HUBBARD, Chunhua YAO, Brian ALEXANDER, John LETTS
  • Publication number: 20170137557
    Abstract: A process for producing a polyurethane or polyisocyanurate construction board, the process comprising of providing an A-side reactant stream that includes an isocyanate-containing compound; providing a B-side reactant stream that includes a polyol, where the B-side reactant steam includes at least 0.5 parts by weight water per 100 parts by weight polyol within the B-side stream; and mixing the A-side reactant stream with the B-side reactant stream to produce a reaction mixture.
    Type: Application
    Filed: November 14, 2016
    Publication date: May 18, 2017
    Applicant: FIRESTONE BUILDING PRODUCTS CO., LLC
    Inventors: Chunhua YAO, John LETTS
  • Patent number: 9221234
    Abstract: A construction board comprising a cellular body including at least one planar surface, where the cellular body includes a polyurethane or polyisocyanurate cellular structure, where the cellular structure has a density greater than about 2.5 pounds per cubic foot, an ISO index of at least 270, and where the cellular body includes at least 5.0% by weight flame retardant based on the weight of the cellular body.
    Type: Grant
    Filed: May 8, 2013
    Date of Patent: December 29, 2015
    Assignee: Firestone Building Products Company, LLC
    Inventors: John Letts, Gregory Brandt
  • Publication number: 20140011008
    Abstract: A construction board comprising a cellular body including at least one planar surface, where the cellular body includes a polyurethane or polyisocyanurate cellular structure, where the cellular structure has a density greater than about 2.5 pounds per cubic foot, an ISO index of at least 270, and where the cellular body includes at least 5.0% by weight flame retardant based on the weight of the cellular body.
    Type: Application
    Filed: May 8, 2013
    Publication date: January 9, 2014
    Inventors: John LETTS, Gregory BRANDT
  • Patent number: 8453390
    Abstract: A construction board comprising a cellular body including at least one planar surface, where the cellular body includes a polyurethane or polyisocyanurate cellular structure, where the cellular structure has a density greater than about 2.5 pounds per cubic foot, an ISO index of at least 270, and where the cellular body includes at least 5.0% by weight flame retardant based on the weight of the cellular body.
    Type: Grant
    Filed: January 30, 2008
    Date of Patent: June 4, 2013
    Assignee: Firestone Building Products Company, LLC
    Inventors: John Letts, Gregory Brandt
  • Publication number: 20100031603
    Abstract: A construction board comprising a cellular body including at least one planar surface, where the cellular body includes a polyurethane or polyisocyanurate cellular structure, where the cellular structure has a density greater than about 2.5 pounds per cubic foot, an ISO index of at least 270, and where the cellular body includes at least 5.0% by weight flame retardant based on the weight of the cellular body.
    Type: Application
    Filed: January 30, 2008
    Publication date: February 11, 2010
    Inventors: John Letts, Gregory Brandt
  • Patent number: 7387753
    Abstract: A method for producing foam insulation board, the method comprising forming a foam product as part of a continuous process, and monitoring on-line the compressive strength of the foam product.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: June 17, 2008
    Assignee: BFS Diversified Products, LLC
    Inventors: Timothy Tackett, John Letts
  • Publication number: 20070295467
    Abstract: A construction board comprising i) a foam layer, and ii) a first facer, where the first facer includes at least one mold-inhibiting agent.
    Type: Application
    Filed: September 4, 2007
    Publication date: December 27, 2007
    Inventors: David Grass, John Letts, Wayne Laughlin
  • Publication number: 20060179749
    Abstract: A covered low-slope or flat roof comprising (a) a roof deck, (b) an optional insulation board including a polyurethane or polyisocyanurate cellular structure having a density that is less than 2.5 pounds per cubic foot, (c) a coverboard including a polyurethane or polyisocyanurate cellular structure having a density greater than about 2.5 pounds per cubic foot, and (d) a membrane.
    Type: Application
    Filed: January 30, 2006
    Publication date: August 17, 2006
    Inventors: Gregory Brandt, John Letts
  • Publication number: 20060127664
    Abstract: A composite recovery board (10, 20, 30) comprises a foam core (11) having lower (12) and upper (13) surfaces, wherein the foam core is selected from the group consisting of polyisocyanurate and polyurethane materials and mixtures thereof, and a filler within said foam core selected from the group consisting of rubber-tire vents, EPDM scrap material, plastic chips, polyurethane scrap, polyisocyanurate scrap, scrap rubber from recycled tires, wood chips, fiberglass strands and mixtures thereof. A method of re-roofing a roof comprising applying composite boards (10, 20, 30) of the present invention to a roof deck and applying a weather protective layer over the composite boards. A continuous method of making composite recovery boards (10) of the present invention comprises is also provided.
    Type: Application
    Filed: November 16, 2005
    Publication date: June 15, 2006
    Inventors: John Geary, Bruce Douglas, Terence O'Connor, Greg Brandt, John Letts