Abstract: A mold assembly including moveable mold parts, one of which includes a plurality of hollow cavities. Each hollow cavity forms an outer wall of an elongated, generally annular portion of a molded part and the other mold part includes a corresponding plurality of core elements, which form an inner wall of the same portion of the molded part. Each core is disposed within a corresponding cavity to define a generally annular mold chamber portion for receiving molten material to be molded to form the shape of the portion of the molded part. Each core element includes a cooling apparatus and each cavity includes an outside cavity-cooling device. Each core element includes a first portion made of high strength material and a tip portion made of material having a greater heat diffusivity and heat transfer coefficient than said first portion.

Abstract: A core for molding apparatus includes inner surface configurations for improving the cooling of injected plastic material.

Abstract: A mold assembly has a mold part with a plurality of elongated cavities therein forming the outer wall of a molded part and wherein a fluid cooled core is inserted within each of the elongated cavities having an outer surface forming the inner wall of the molded part and the fluid cooled core includes an inner surface having a plurality of circumferentially spaced, longitudinally directed ribs for reinforcing the fluid cooled core radially inwardly of the elongated cavities and along the length of said fluid cooled core to control core deflection. A fluid inlet pipe is located axially of the inner surface in spaced relationship thereto having one end thereof adapted to be connected to a source of coolant and including a second end thereon in communication with a plurality of circumferentially spaced passages formed between each of the longitudinally directed ribs and wherein each of the passages returns flow to an elongated annular passage between the fluid inlet pipe and the inner surface.

Abstract: An electrical discharge machine including a pick-and-place system for transferring electrode refeed cartridges from a storage turret to an EDM work station from either one or two indexable turrets. A plurality of equally spaced electrode cartridge assemblies are each removably mounted on each turret by magnets and guide pins. A slide assembly is vertically positioned between a cartridge assembly load and unload elevation and an EDM work station elevation. The slide assembly includes a movable connector plug assembly selectively driven by an EDM cylinder fixed on the slide assembly. The connector plug assembly supplies refeed cylinders on a slide mounted cartridge assembly and vertically reciprocates a power connector receptacle and drive head on such cartridge assembly. The receptacle and drive head include an electrode guide board guiding one or more electrodes with respect to a workpiece.

Abstract: A wire guide directs a wire electrode from a refeed mechanism in an electrical discharge machine EDM to a workpiece. The wire guide has ceramic inserts defining a precision guide slot for the electrode and wherein one of the inserts is carried by a deflectable member spring biased to damp the electrode so as to maintain concentricity of holes formed by the electrode and thereby closely control the hole diameter.

Abstract: In a multiple axis electrical discharge machine having a pair of indexable turrets each of which carries a plurality of electrode cartridges each with a supply of electrodes, the improvement of individually releasable electrodes in each cartridge which are configured to be transferred to a tool holder to be precisely positioned therein; the machine further includes a programmable electrode tool holder carousel and opposed tool carriers for moving preselected combinations of tool holders and electrodes between an electrode transfer station and a tool changer for transferring the selected electrode to a servo driven spindle head.

Abstract: A combined grinding and EDM apparatus has an indexable rotary turret with four work heads secured thereon to locate a pair of nozzle body blanks with their longitudinal axes in spaced parallelism; and either three or four compound cross and longitudinal slide assemblies carrying grinding tools, lapping tools or non-contact machining tools which work on the blanks to machine the face and to form a valve guide bore and a valve seat shaped as a frustrum of a cone whose axis is concentric with the bore, the valve seat cone surface having a small end diameter to large end diameter ratio in the order of 1-50.

Abstract: A combined grinding and EDM apparatus has an indexable rotary turret with work heads secured thereon to locate a pair of nozzle body blanks with their longitudinal axes in spaced parallelism; and compound cross and longitudinal slide assemblies carrying either grinding tools or non-contact machining tools which work on the blanks to form a valve guide bore and a valve seat shaped as a frustrum of a cone whose axis is concentric with the bore; the valve seat cone surface having a small end diameter to large end diameter ratio in the order of 1-50.

Abstract: An EDM head has a single servo-controlled electric motor and a high ratio gear system that drives a wire electrode during both an EDM machining operation and a wire erosion compensation operation. An associated control system can be programmed to selectively drive the electrode to compensate for wire erosion and to control blind hole breakout.

Abstract: Apparatus and a method are provided to form the interior of a fuel injector spray tip by use of a cold forming punch to form a V-shaped spray tip interior configured to reduce fuel dribble and thereafter finishing the interior by use of an EDM electrode to form precision valve seat and fuel sack surfaces.

Abstract: A steady rest follower for a workpiece comprising a frame supporting a slide which is movable in directions toward and away from the workpiece. A pair of vertically spaced support wheels are mounted on the slide for engagement with the workpiece. A pair of springs yieldably urge the slide rearwardly away from the workpiece and into engagement with the peripheral surface of an eccentrically configured roller member that is mounted on the frame. During the machining of the workpiece, the eccentric roller member is rotated to move the slide against the pressure of the springs toward the workpiece so that the support roller members are maintained in continuous engagement with the workpiece as the size of the workpiece is reduced.

Abstract: Electrical discharge machining apparatus in which a plurality of generally parallel electrodes are moved during machining and during refeed in generally parallel paths. A drive roller assembly is provided for refeeding the electrodes after each machining cycle to compensate for erosion of the electrodes that occurred during the preceding machining cycle. The drive roller assembly consists of a plurality of rollers arranged on opposite sides of the electrodes so that the electrodes are drivingly engaged between the rollers. The apparatus is further equipped with a movable gage member having an electrode engaging surface. After each machining cycle, the gage member is moved to a predetermined position between the location of the workpiece and the electrodes. The electrodes are refed into engagement with the electrode engaging surface which defines a reference surface between the workpiece and the electrodes. Refeed of the electrodes is terminated when the electrodes engage the gage member.

Abstract: Electrical discharge machining apparatus in which a plurality of generally parallel electrodes are moved during machining and during refeed in generally parallel paths. A drive roller assembly is provided for refeeding the electrodes after each machining cycle to compensate for erosion of the electrodes that occurred during the preceding machining cycle. The drive roller assembly consists of a plurality of rollers arranged on opposite sides of the electrodes so that the electrodes are drivingly engaged between the rollers. In one embodiment of the invention, the rollers slip on the electrodes after the electrodes have been moved to positions engaging the work until all of the electrodes have been moved into engagement with the work. In another embodiment of the invention, each electrode is independently driven and engagement of each electrode with the work is electrically sensed and in response to such sensing, the drive for that electrode is discontinued.