Abstract: An automated electric portable friction welding system is disclosed for friction welding a fixture onto a substrate, the welding system having a linear actuator received to produce a defined stroke within a tool housing and a rotary motor engaged to said linear actuator to slide therewith. A control module controls welding operations as a function of encoded instructions and the sensor data from the linear actuator and the rotary motor, whereby the control module affords both active control of the linear actuator and rotary motor, individually to performance parameter instructions, and in coordination through phases of the weld process in response to linear actuator operation sensors and motor operation sensors. Another feature of some embodiments of the present invention is a portable friction welding network and a method for supporting portable friction welding on the cloud.

Abstract: A multi-position clamp is disclosed for positioning and holding a portable friction welding tool adjacent a substrate for friction welding a plurality of fixtures in a precise pattern referenced from a fixed position on a substrate. The clamp has a clamp base temporarily securable at the fixed position on the substrate, a traveling mount comprising a tool mount for receiving said portable friction welding tool, and a connection to the clamp base allowing relative movement of the tool mount over the substrate. Index stops help install the plurality of fixtures in the pattern and an articulated fixture loading system allow positioning and loading successive fixtures without disengaging and removing said portable friction welding tool from connection with the clamp base.

Abstract: In some implementations, an apparatus comprises a pipe, a stud that is forge-welded to the pipe, creating a forge-welded stud, a bracket that is operably coupled to the forge-welded stud, and a ladder support operably coupled to the bracket.

Abstract: A pneumatic motor propulsion source including a friction welding apparatus, a gas accumulator tank operably coupled to the friction welding apparatus, and an air compressor operably coupled to the gas accumulator tank.

Abstract: In some implementations, an apparatus comprises a pipe, a stud that is forge-welded to the pipe, creating a forge-welded stud, a bracket that is operably coupled to the forge-welded stud, and a ladder support operably coupled to the bracket.

Abstract: A pneumatic motor propulsion source including a friction welding apparatus, a gas accumulator tank operably coupled to the friction welding apparatus, and an air compressor operably coupled to the gas accumulator tank.

Abstract: In some implementations, an apparatus comprises a pipe, a stud that is forge-welded to the pipe, creating a forge-welded stud, a bracket that is operably coupled to the forge-welded stud, and a ladder support operably coupled to the bracket.

Abstract: In some implementations, an apparatus comprises a pipe, a stud that is forge-welded to the pipe, creating a forge-welded stud, a bracket that is operably coupled to the forge-welded stud, and a ladder support operably coupled to the bracket.

Abstract: A multi-position clamp is disclosed for positioning and holding a portable friction welding tool adjacent a substrate for friction welding a plurality of fixtures in a precise pattern referenced from a fixed position on a substrate. The clamp has a clamp base temporarily securable at the fixed position on the substrate, a traveling mount comprising a tool mount for receiving said portable friction welding tool, and a connection to the clamp base allowing relative movement of the tool mount over the substrate. Index stops help install the plurality of fixtures in the pattern and an articulated fixture loading system allow positioning and loading successive fixtures without disengaging and removing said portable friction welding tool from connection with the clamp base.

Abstract: An automated system, method and tool for portable friction welding is disclosed for joining a rotatable workpiece to a substrate. A control system is disclosed receiving a start input to cause a motor to rapidly spin the workpiece and initiate a first thrust building cycle acting through an actuator to progressively force the spinning workpiece against the substrate. The materials at this intersection heat and plasticize and the actuator translates toward the substrate until the end of the desired actuator stroke operates to cut the motor off and to initiate and then hold a second axial thrust cycle on the actuator and there through to the interface of the workpiece and substrate. A reset input at the end of a cool off phase releases the thrust in the actuator.

Abstract: In some implementations, an apparatus comprises a pipe, a stud that is forge-welded to the pipe, creating a forge-welded stud, a bracket that is operably coupled to the forge-welded stud, and a walkway operably coupled to the bracket.

Abstract: A method and buoyancy system are disclosed for facilitating diver directed underwater friction welding (also known as friction welding) operations. Various illustrative embodiments of the method, buoyancy system and combined portable friction welding system and buoyancy provisions are disclosed for improving ease of diver use in making underwater joints.

Abstract: In some implementations, an apparatus comprises a pipe, a stud that is forge-welded to the pipe, creating a forge-welded stud, a bracket that is operably coupled to the forge-welded stud, and a walkway operably coupled to the bracket.

Abstract: A pneumatic motor propulsion source including a friction welding apparatus, a gas accumulator tank operably coupled to the friction welding apparatus, and an air compressor operably coupled to the gas accumulator tank.

Abstract: In some implementations, an apparatus includes a body, a receiver in contact with the body, at least one tensioner operable coupled to the receiver, and a strap further comprising a strong and flexible material, each end of the strap operably coupled to one of the at least one tensioner, the strap being in contact with the body.

Abstract: A defect perimeter sealing system that includes a plurality of perimeter base components that are arranged around a defect of a tank, where all of a top of the perimeter base components are encompassed or spanned by compression panels, the plurality of perimeter base components and the compression panels defining a fill zone between the plurality of perimeter base components and the compression panels, and an injected material in the fill zone.

Abstract: In some implementations, an apparatus includes a container having an exterior surface, having an interior surface and having a defect, a gasket positioned over the defect in the container, the gasket having a length, a width and a depth, a rigid patch positioned over the gasket, a plurality of pairs of studs and nuts positioned near the outer perimeter of the rigid patch, the studs being friction welded to the exterior of the container.

Abstract: In some implementations, an apparatus includes a container having an exterior surface, having an interior surface and having a defect, a gasket positioned over the defect in the container, the gasket having a length, a width and a depth, a rigid patch positioned over the gasket, a plurality of pairs of studs and nuts positioned near the outer perimeter of the rigid patch, the studs being friction welded to the exterior of the container.

Abstract: In some implementations, an apparatus includes a container having an exterior surface, having an interior surface and having a defect, a gasket positioned over the defect in the container, the gasket having a length, a width and a depth, a rigid patch positioned over the gasket, a plurality of pairs of studs and nuts positioned near the outer perimeter of the rigid patch, the studs being friction welded to the exterior of the container.

Abstract: A defect perimeter sealing system that includes a plurality of perimeter base components that are arranged around a defect of a tank, where all of a top of the perimeter base components are encompassed or spanned by compression panels, the plurality of perimeter base components and the compression panels defining a fill zone between the plurality of perimeter base components and the compression panels, and an injected material in the fill zone.