Patents by Inventor John M. Tucker
John M. Tucker has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11938862Abstract: A hazard beacon has an interface to a vehicle wiring harness configured to detect that vehicle emergency indicators have been deployed, a plurality of separately strobe capable light segments forming a hazard symbol, and a microcontroller controlling operation of the plurality of separately strobe capable light segments.Type: GrantFiled: October 4, 2021Date of Patent: March 26, 2024Assignee: ESS-Help, Inc.Inventors: John Zachariah Cobb, Daniel Anthony Tucker, David M. Tucker, Stephen T. Powers, Austin Reece Tucker, Kenneth E. Wagner, Mike Incorvaia
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Publication number: 20240079920Abstract: A rotor assembly for an electric machine includes a rotor core that is fabricated from a plurality of laminations stacked along a rotational axis of the electric machine. The rotor core has a plurality of arcuately arranged, axially extending magnet-receiving slots. The rotor core includes a plurality of magnets received in respective ones of the magnet-receiving slots. Each of the laminations includes opposed deflectable magnet-retaining prongs that extend into a corresponding one of the magnet-receiving slots. The magnet-retaining prongs are deflected by and engage the magnets to exert a reactive force against the magnets and hold them in place. Each of the laminations also includes respective support posts axially adjacent the magnet-retaining prongs. The support posts extend alongside and thereby limit the deflection of the magnet-retaining prongs when engaged with the corresponding one of the magnets.Type: ApplicationFiled: April 27, 2023Publication date: March 7, 2024Applicant: Nidec Motor CorporationInventor: John M. Tucker
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Publication number: 20240072585Abstract: A rotor includes magnets and a core including arcuately arranged pole segments. Each pole segment includes first and second prongs that extend away from the rotor axis and are at least in part arcuately spaced apart to define a cutout therebetween. Each pair of arcuately adjacent pole segments defines therebetween a respective magnet-receiving slot, with the first prong of one of the pole segments and the second prong of the other of the pole segments defining the slot. The magnets are received in slots, such that each of the magnets is at least in part interposed between one of the pairs of adjacent pole segments. The magnets and the pole segments are dimensioned and configured so that at least one of the first and second prongs is deflected by the magnet received in the respective slot, such that the prongs cooperatively apply a clamping force on the magnet.Type: ApplicationFiled: September 27, 2023Publication date: February 29, 2024Applicant: Nidec Motor CorporationInventors: John M. Tucker, Lunjie Lu
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Patent number: 11791679Abstract: A rotor includes magnets and a core including arcuately arranged pole segments. Each pole segment includes first and second prongs that extend away from the rotor axis and are at least in part arcuately spaced apart to define a cutout therebetween. Each pair of arcuately adjacent pole segments defines therebetween a respective magnet-receiving slot, with the first prong of one of the pole segments and the second prong of the other of the pole segments defining the slot. The magnets are received in slots, such that each of the magnets is at least in part interposed between one of the pairs of adjacent pole segments. The magnets and the pole segments are dimensioned and configured so that at least one of the first and second prongs is deflected by the magnet received in the respective slot, such that the prongs cooperatively apply a clamping force on the magnet.Type: GrantFiled: August 19, 2021Date of Patent: October 17, 2023Assignee: Nidec Motor CorporationInventors: John M. Tucker, Lunjie Lu
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Patent number: 11670976Abstract: A rotor assembly for an electric machine includes a rotor core that is fabricated from a plurality of laminations stacked along a rotational axis of the electric machine. The rotor core has a plurality of arcuately arranged, axially extending magnet-receiving slots. The rotor core includes a plurality of magnets received in respective ones of the magnet-receiving slots. Each of the laminations includes opposed deflectable magnet-retaining prongs that extend into a corresponding one of the magnet-receiving slots. The magnet-retaining prongs are deflected by and engage the magnets to exert a reactive force against the magnets and hold them in place. Each of the laminations also includes respective support posts axially adjacent the magnet-retaining prongs. The support posts extend alongside and thereby limit the deflection of the magnet-retaining prongs when engaged with the corresponding one of the magnets.Type: GrantFiled: January 14, 2022Date of Patent: June 6, 2023Assignee: Nidec Motor CorporationInventor: John M. Tucker
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Patent number: 11616416Abstract: A linear actuator includes a motor, a screw mechanism, and a bearing. The motor includes a stator and a rotor rotatable relative to the stator. The rotor includes a rotor shaft element. The screw mechanism includes a screw element and a follower drivingly engaged with the screw element, with rotation of the screw element causing the follower to shift axially along the screw element. The elements are drivingly intercoupled. The bearing rotatably supports a first one of the elements. The first one of the elements provides support to a second one of the elements such that the bearing also rotatably supports the second one of the elements.Type: GrantFiled: May 5, 2021Date of Patent: March 28, 2023Assignee: Nidec Motor CorporationInventors: John M. Tucker, Robert Teal Back, Kristine Huynh, Barry M. Newberg
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Patent number: 11616417Abstract: An electric motor assembly includes an outer rotor motor, a sensor, and a brake assembly. The outer rotor motor includes a stator and a rotor. The rotor at least partly circumscribes the stator and is rotatable relative to the stator about an axis. The rotor includes a rotor core extending radially outwardly to present axially opposite first and second sides, and a plurality of magnets supported relative to the rotor core. The sensor is operable to sense a condition associated with the electric motor assembly. The brake assembly is operably coupled to the rotor core to selectively reduce the rotational speed of the rotor. The brake assembly is positioned at least partly axially outward from the first side of the rotor core, and the sensor is positioned at least partly axially outward from the second side of the rotor core.Type: GrantFiled: April 13, 2020Date of Patent: March 28, 2023Assignee: Nidec Motor CorporationInventors: John M. Tucker, Jeffrey M. Hutsler, Robert Teal Back
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Publication number: 20230055567Abstract: A rotor includes magnets and a core including arcuately arranged pole segments. Each pole segment includes first and second prongs that extend away from the rotor axis and are at least in part arcuately spaced apart to define a cutout therebetween. Each pair of arcuately adjacent pole segments defines therebetween a respective magnet-receiving slot, with the first prong of one of the pole segments and the second prong of the other of the pole segments defining the slot. The magnets are received in slots, such that each of the magnets is at least in part interposed between one of the pairs of adjacent pole segments. The magnets and the pole segments are dimensioned and configured so that at least one of the first and second prongs is deflected by the magnet received in the respective slot, such that the prongs cooperatively apply a clamping force on the magnet.Type: ApplicationFiled: August 19, 2021Publication date: February 23, 2023Applicant: Nidec Motor CorporationInventors: John M. Tucker, Lunjie Lu
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Publication number: 20230020223Abstract: An electric motor includes a stator, a rotor rotatable relative to the stator, a housing, and an encoder assembly. The housing defines a motor chamber in which the stator and rotor are at least partly housed. The housing includes an endshield that defines in part the motor chamber. The encoder assembly is configured to sense an operational parameter of the motor and includes an encoder and an encoder cover. The encoder is adjustably positioned within an axially recessed channel of the endshield. The encoder cover is secured relative to the endshield to at least partially overlie the encoder.Type: ApplicationFiled: July 13, 2022Publication date: January 19, 2023Applicant: Nidec Motor CorporationInventors: John M. Tucker, Jeffrey M. Hutsler
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Publication number: 20220360137Abstract: A linear actuator includes a motor, a screw mechanism, and a bearing. The motor includes a stator and a rotor rotatable relative to the stator. The rotor includes a rotor shaft element. The screw mechanism includes a screw element and a follower drivingly engaged with the screw element, with rotation of the screw element causing the follower to shift axially along the screw element. The elements are drivingly intercoupled. The bearing rotatably supports a first one of the elements. The first one of the elements provides support to a second one of the elements such that the bearing also rotatably supports the second one of the elements.Type: ApplicationFiled: May 5, 2021Publication date: November 10, 2022Applicant: Nidec Motor CorporationInventors: John M. Tucker, Robert Teal Back, Kristine Huynh, Barry M. Newberg
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Publication number: 20220140677Abstract: A rotor assembly for an electric machine includes a rotor core that is fabricated from a plurality of laminations stacked along a rotational axis of the electric machine. The rotor core has a plurality of arcuately arranged, axially extending magnet-receiving slots. The rotor core includes a plurality of magnets received in respective ones of the magnet-receiving slots. Each of the laminations includes opposed deflectable magnet-retaining prongs that extend into a corresponding one of the magnet-receiving slots. The magnet-retaining prongs are deflected by and engage the magnets to exert a reactive force against the magnets and hold them in place. Each of the laminations also includes respective support posts axially adjacent the magnet-retaining prongs. The support posts extend alongside and thereby limit the deflection of the magnet-retaining prongs when engaged with the corresponding one of the magnets.Type: ApplicationFiled: January 14, 2022Publication date: May 5, 2022Applicant: Nidec Motor CorporationInventor: John M. Tucker
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Publication number: 20220085692Abstract: A gearmotor includes a motor assembly, a gear assembly, and an electronics assembly. The motor assembly includes a rotor including a rotor shaft; a stator; and a stator retention apparatus. The stator includes a core defining a core orientation feature, and a plurality of coils. The stator retention apparatus includes an apparatus orientation feature and an electronics assembly support structure. The gear assembly includes an output shaft. The electronics assembly includes a rotor shaft rotation sensor that is radially spaced from a rotor shaft position indicium, an output shaft rotation sensor that is radially spaced from an output shaft position indicium, and a magnetic sensor mounted to the electronics assembly support structure. The core orientation feature and the apparatus orientation feature engage one another to position the stator retention apparatus radially and arcuately relative to the core, such that the magnetic sensor is positioned adjacent an axial coil margin.Type: ApplicationFiled: November 22, 2021Publication date: March 17, 2022Applicant: Nidec Motor CorporationInventors: John M. Tucker, Philip S. Johnson
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Patent number: 11264850Abstract: A rotor assembly for an electric machine includes a rotor core that is fabricated from a plurality of laminations stacked along a rotational axis of the electric machine. The rotor core has a plurality of arcuately arranged, axially extending magnet-receiving slots. The rotor core includes a plurality of magnets received in respective ones of the magnet-receiving slots. Each of the laminations includes opposed deflectable magnet-retaining prongs that extend into a corresponding one of the magnet-receiving slots. The magnet-retaining prongs are deflected by and engage the magnets to exert a reactive force against the magnets and hold them in place. Each of the laminations also includes respective support posts axially adjacent the magnet-retaining prongs. The support posts extend alongside and thereby limit the deflection of the magnet-retaining prongs when engaged with the corresponding one of the magnets.Type: GrantFiled: September 5, 2019Date of Patent: March 1, 2022Assignee: Nidec Motor CorporationInventor: John M. Tucker
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Patent number: 11218054Abstract: A gearmotor includes a motor assembly, a gear assembly, and an electronics assembly. The motor assembly includes a rotor including a rotor shaft; a stator; and a stator retention apparatus. The stator includes a core defining a core orientation feature, and a plurality of coils. The stator retention apparatus includes an apparatus orientation feature and an electronics assembly support structure. The gear assembly includes an output shaft. The electronics assembly includes a rotor shaft rotation sensor that is radially spaced from a rotor shaft position indicium, an output shaft rotation sensor that is radially spaced from an output shaft position indicium, and a magnetic sensor mounted to the electronics assembly support structure. The core orientation feature and the apparatus orientation feature engage one another to position the stator retention apparatus radially and arcuately relative to the core, such that the magnetic sensor is positioned adjacent an axial coil margin.Type: GrantFiled: March 28, 2019Date of Patent: January 4, 2022Assignee: Nidec Motor CorporationInventors: John M. Tucker, Philip S. Johnson
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Publication number: 20210320561Abstract: An electric motor assembly includes an outer rotor motor, a sensor, and a brake assembly. The outer rotor motor includes a stator and a rotor. The rotor at least partly circumscribes the stator and is rotatable relative to the stator about an axis. The rotor includes a rotor core extending radially outwardly to present axially opposite first and second sides, and a plurality of magnets supported relative to the rotor core. The sensor is operable to sense a condition associated with the electric motor assembly. The brake assembly is operably coupled to the rotor core to selectively reduce the rotational speed of the rotor. The brake assembly is positioned at least partly axially outward from the first side of the rotor core, and the sensor is positioned at least partly axially outward from the second side of the rotor core.Type: ApplicationFiled: April 13, 2020Publication date: October 14, 2021Applicant: Nidec Motor CorporationInventors: John M. Tucker, Jeffrey M. Hutsler, Robert Teal Back
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Publication number: 20210075278Abstract: A rotor assembly for an electric machine includes a rotor core that is fabricated from a plurality of laminations stacked along a rotational axis of the electric machine. The rotor core has a plurality of arcuately arranged, axially extending magnet-receiving slots. The rotor core includes a plurality of magnets received in respective ones of the magnet-receiving slots. Each of the laminations includes opposed deflectable magnet-retaining prongs that extend into a corresponding one of the magnet-receiving slots. The magnet-retaining prongs are deflected by and engage the magnets to exert a reactive force against the magnets and hold them in place. Each of the laminations also includes respective support posts axially adjacent the magnet-retaining prongs. The support posts extend alongside and thereby limit the deflection of the magnet-retaining prongs when engaged with the corresponding one of the magnets.Type: ApplicationFiled: September 5, 2019Publication date: March 11, 2021Applicant: Nidec Motor CorporationInventor: John M. Tucker
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Publication number: 20200313509Abstract: A gearmotor includes a motor assembly, a gear assembly, and an electronics assembly. The motor assembly includes a rotor including a rotor shaft; a stator; and a stator retention apparatus. The stator includes a core defining a core orientation feature, and a plurality of coils. The stator retention apparatus includes an apparatus orientation feature and an electronics assembly support structure. The gear assembly includes an output shaft. The electronics assembly includes a rotor shaft rotation sensor that is radially spaced from a rotor shaft position indicium, an output shaft rotation sensor that is radially spaced from an output shaft position indicium, and a magnetic sensor mounted to the electronics assembly support structure. The core orientation feature and the apparatus orientation feature engage one another to position the stator retention apparatus radially and arcuately relative to the core, such that the magnetic sensor is positioned adjacent an axial coil margin.Type: ApplicationFiled: March 28, 2019Publication date: October 1, 2020Applicant: Nidec Motor CorporationInventors: John M. Tucker, Philip S. Johnson
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Publication number: 20200313498Abstract: A gearmotor includes a motor assembly and a gear assembly. The motor assembly includes a rotor and a rotor bearing. The rotor is rotatable about an axis. The rotor includes a rotor shaft. The rotor bearing rotatably supports the rotor shaft. The gear assembly includes an output shaft and a gear system. The output shaft is rotatable about the axis. The gear system is configured to transmit rotation from the rotor shaft to the output shaft. The gear system includes a deformable gear and a gear bearing. The gear bearing couples the rotor shaft to the deformable gear. The deformable gear defines a plurality of teeth. The deformable gear defines an interior space. The rotor bearing and the gear bearing are received within the interior space.Type: ApplicationFiled: March 28, 2019Publication date: October 1, 2020Applicant: Nidec Motor CorporationInventors: John M. Tucker, Philip S. Johnson
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Patent number: 10230284Abstract: An electric motor assembly includes a rotor, a stator, and a gear assembly. The gear assembly includes a drive gear, a ring gear, and an intermediate gear disposed between and engaging each of the drive gear and the ring gear. The gear assembly further includes a carrier supporting the intermediate gear and being fixed relative to the stator so as to be stationary relative thereto. The ring gear is rotatable relative to the carrier and the stator.Type: GrantFiled: February 15, 2017Date of Patent: March 12, 2019Assignee: Nidec Motor CorporationInventors: William D. Moore, Joshua M. Biro, Richard J. Fadler, Matthew D. Allen, Philip S. Johnson, Michael E. Moore, John M. Tucker
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Patent number: 9920775Abstract: The present invention is a distributed piston elastomeric accumulator which stores energy when its elastomeric member stretches from its original length in response to the flow of a pressurized fluid. The stored energy is returned when the fluid flow is reversed and the accumulator discharges the fluid as its elastomeric member returns to its original length and moves the piston to its initial position. At least one part of the novelty of the invention is that the accumulator is not subject to radial strain gradients and the accumulator allows for precise pressure and linear position measurements. Accordingly, the invention allows for optimization of the energy strain storage capacity of a given elastomer.Type: GrantFiled: February 1, 2016Date of Patent: March 20, 2018Assignee: VANDERBILT UNIVERSITYInventors: Eric J. Barth, John M. Tucker