Abstract: Methods for electrophoretic deposition of molds for casting processes are provided. Electrophoresis is used to deposit very fine particles on a template from a slurry comprising an ionic dispersion agent. The resulting green shell is then dried and sintered to form a mold.

Abstract: The specification describes the production of optical fibers and optical fiber preforms using Chemical Powder Deposition (CPD). In this process a slurry of silica powders and dopant powders in a liquid carrier is prepared and the inside surface of a silica glass starter tube is coated with the slurry, then dried. The coating is then consolidated and the tube collapsed as in the conventional MCVD process. Multiple coatings, and coatings with varying compositions, can be used to produce any desired profile. In an alternative embodiment, doped silica glass of the desired final composition is prepared, and then pulverized to form the powder for the slurry. In both embodiments, the use of powders of known composition in the slurry allows direct control over the final glass composition, as compared with conventional processes in which the composition in the final glass is indirectly controlled by control of the thermodynamics of a vapor phase reaction.