Abstract: An electrical contact includes a compliant portion having an opening extending between contact arms. A first contact arm of the contact arms has multiple resilient engagement sections extending into the opening of the compliant portion and resilient contacting sections extending from the engagement sections in a direction away from the opening. Upon insertion of the compliant portion into the hole of the substrate, the resilient engagement sections of the first contact arm engage an opposed second contact arm of the contact arms, causing each of the resilient contacting sections to move independently of the resilient engagement sections and independently of other resilient contacting sections. Each of the resilient engagement sections and the resilient contacting sections are deformed and generate independent retention forces which are combined to generate the total retention force of the compliant portion.

Abstract: A coaxial connector assembly includes a housing holding an outer contact and a dielectric holder received in the outer contact. The dielectric holder has a mating segment having a front cavity and a cable segment having a cable cavity receiving a cable assembly. The cable assembly has a pin contact. A center contact is received in the front cavity of the dielectric holder. The center contact has a base positioned in the dielectric holder generally at an intersection of the front cavity and the cable cavity. The center contact has deflectable pin beams extending from the base. The pin beams have flared lead-in tips at distal ends of the beams. The base and the pin beams are axially aligned with the cable axis to receive the pin contact.

Abstract: An electrical cable connector includes a contact subassembly having a center contact, a dielectric holder, and an outer contact. The dielectric holder defines a channel that is open at a top side of the dielectric holder. The center contact has a termination region that is held in the channel. The termination region includes a first cable insulation displacement (CID) feature. The outer contact includes a second CID feature extending from a base wall of the outer contact outside of the dielectric holder. The second CID feature extends into the channel through an aperture in the dielectric holder. The first CID feature engages a core conductor of a cable and the second CID feature engages a shield layer of the cable as the cable is loaded into the channel from above the top side of the dielectric holder.

Abstract: An electrical cable connector includes a contact subassembly having a center contact, a dielectric holder, and an outer contact. The dielectric holder defines a channel that is open at a top side of the dielectric holder. The center contact has a termination region that is held in the channel. The termination region includes a first cable insulation displacement (CID) feature. The outer contact includes a second CID feature extending from a base wall of the outer contact outside of the dielectric holder. The second CID feature extends into the channel through an aperture in the dielectric holder. The first CID feature engages a core conductor of a cable and the second CID feature engages a shield layer of the cable as the cable is loaded into the channel from above the top side of the dielectric holder.

Abstract: An electrical terminal includes a crimp barrel having an interior side and an exterior side. The interior side of the crimp barrel defines a channel that extends along a longitudinal axis. The crimp barrel is configured to mechanically hold and electrically connect to one or more electrical conductors of an electrical device received in the channel. The crimp barrel includes multiple primary serrations spaced apart along the longitudinal axis. The primary serrations are groove-shaped recesses formed along the interior side. Adjacent primary serrations are separated from one another by a band. The crimp barrel further includes at least one micro-serration on the band. Each micro-serration is a groove-shaped recess formed along the interior side that has a smaller size relative to the primary serrations.

Abstract: An electrical cable connector includes a contact subassembly and a housing. The contact subassembly is terminated to an electrical cable. The contact subassembly includes a center contact, a dielectric holder, and an outer contact. The contact subassembly has a protrusion extending outward from an outer surface of the contact subassembly. The housing defines a cavity that receives the contact subassembly therein. The electrical cable extends from the housing through an opening at a rear end of the housing. The housing includes a retention mechanism that engages the protrusion of the contact subassembly to secure an axial position of the contact subassembly in the cavity relative to the housing. The retention mechanism allows the housing to rotate relative to the contact subassembly and the cable.

Abstract: An electrical terminal includes a crimp barrel having an interior side and an exterior side. The interior side of the crimp barrel defines a channel that extends along a longitudinal axis. The crimp barrel is configured to mechanically hold and electrically connect to one or more electrical conductors of an electrical device received in the channel. The crimp barrel includes multiple primary serrations spaced apart along the longitudinal axis. The primary serrations are groove-shaped recesses formed along the interior side. Adjacent primary serrations are separated from one another by a band. The crimp barrel further includes at least one micro-serration on the band. Each micro-serration is a groove-shaped recess formed along the interior side that has a smaller size relative to the primary serrations.

Abstract: A connector position assurance device, an electrical connector and an electrical connector assembly which provides proper connector position assurance of a connector assembly of small size. The connector position assurance device has a base portion, a first beam and a second beam. The first and second beams extend from the base portion. The base portion includes a latch engagement protrusion. A first beam has a first connector engagement protrusion and a second beam has a second connector engagement protrusion. The first and second connector engagement protrusions are resiliently actuated as the plug is mated to the header. The first and second connector engagement protrusions and the latch engagement protrusion cooperate with the plug when the plug is fully mated to the header to prevent the inadvertent removal of the plug from the header.

Abstract: An electrical connector assembly includes a header having a body having a first receptacle and a second receptacle separated by a midwall and a plurality of contacts held by the midwall. The contacts have first pins located within the first receptacle and second pins located within the second receptacle. A first plug is received in the first receptacle. The first plug includes a housing holding a plurality of terminals terminated to corresponding wires having sockets mated with corresponding first pins in the first receptacle. The sockets are configured to be electrically connected to sockets of a second plug received in the second receptacle by the contacts held by the header.

Abstract: A connector position assurance device, an electrical connector and an electrical connector assembly which provides proper connector position assurance of a connector assembly of small size. The connector position assurance device has a base portion, a first beam and a second beam. The first and second beams extend from the base portion. The base portion includes a latch engagement protrusion. A first beam has a first connector engagement protrusion and a second beam has a second connector engagement protrusion. The first and second connector engagement protrusions are resiliently actuated as the plug is mated to the header. The first and second connector engagement protrusions and the latch engagement protrusion cooperate with the plug when the plug is fully mated to the header to prevent the inadvertent removal of the plug from the header.

Abstract: An electrical connector assembly includes a header having a body having a first receptacle and a second receptacle separated by a midwall and a plurality of contacts held by the midwall. The contacts have first pins located within the first receptacle and second pins located within the second receptacle. A first plug is received in the first receptacle. The first plug includes a housing holding a plurality of terminals terminated to corresponding wires having sockets mated with corresponding first pins in the first receptacle. The sockets are configured to be electrically connected to sockets of a second plug received in the second receptacle by the contacts held by the header.

Abstract: A receptacle contact includes a resilient contact arm having at least one contact area for contacting a mating contact. A support arm is stamped and formed from an area of a wall of the receptacle contact. The support arm cooperates with the resilient contact arm to support the resilient contact arm. An overstress member is provided on the wall of the receptacle contact. The overstress member is formed to extend into the area of the wall from which the support arm was formed. The overstress member cooperates with the support arm to prevent the support arm from being moved beyond the overstress member and beyond the area of the wall from which the support arm was formed, thereby ensuring that the resilient contact arm and the support arm will provide sufficient normal force to maintain a mechanical and electrical engagement with a mating contact.

Abstract: A receptacle contact includes a resilient contact arm having at least one contact area for contacting a mating contact. A support arm is stamped and formed from an area of a wall of the receptacle contact. The support arm cooperates with the resilient contact arm to support the resilient contact arm. An overstress member is provided on the wall of the receptacle contact. The overstress member is formed to extend into the area of the wall from which the support arm was formed. The overstress member cooperates with the support arm to prevent the support arm from being moved beyond the overstress member and beyond the area of the wall from which the support arm was formed, thereby ensuring that the resilient contact arm and the support arm will provide sufficient normal force to maintain a mechanical and electrical engagement with a mating contact.

Abstract: An electrical connector for mating with a mating electrical connector. The electrical connector has a surface having a first reference member and a latch having a second reference member. The first reference member and the second reference member are positioned to indicate when the electrical connector is fully mated to the mating electrical connector.

Abstract: A receptacle contact for receipt of a mating contact and a method therefore. The receptacle contact has side walls, each of the side walls has an opening provide therein. A resilient contact arm extends between the side walls. Projections extend from the resilient contact arm and extend through the openings of the side walls. A weak area is provided on the resilient contact arm, the weak area positioned between the fixed end and the projections. The projections engage a wall of the opening as the mating contact is inserted into the receptacle contact, causing the at least one contact area to become fixed and allowing the weak area to move into engagement with the mating contact, thereby providing multiple areas of contact between the resilient contact arm and the mating contact.

Abstract: A header connector includes a housing configured to be mounted to a mounting surface of the circuit board and header contacts held by the housing. The header contacts have mating portions and mounting portions. The mounting portions are configured to be surface mounted to corresponding pads on the circuit board. A spring clip is coupled to the housing. The spring clip has a spring finger extending through the circuit board to engage a bottom side of the circuit board opposite the mounting surface of the circuit board. The spring clip pulls the housing and header contacts toward the mounting surface.

Abstract: An electrical connector for mating with a mating electrical connector. The electrical connector has a surface having a first reference member and a latch having a second reference member. The first reference member and the second reference member are positioned to indicate when the electrical connector is fully mated to the mating electrical connector.

Abstract: A header connector includes a housing configured to be mounted to a mounting surface of the circuit board and header contacts held by the housing. The header contacts have mating portions and mounting portions. The mounting portions are configured to be surface mounted to corresponding pads on the circuit board. A spring clip is coupled to the housing. The spring clip has a spring finger extending through the circuit board to engage a bottom side of the circuit board opposite the mounting surface of the circuit board. The spring clip pulls the housing and header contacts toward the mounting surface.

Abstract: A harness connector having a header assembly that includes a header housing that extends between a plug end and a mounting end. The header housing holds header contacts. Optionally, the header housing may be mounted to a printed circuit board at the mounting end with the header contacts being electrically connected to the printed circuit board. One or more plug assemblies are received in the plug end of the header housing along a plug axis. The plug assembly includes a plug housing holding receptacle terminals. The receptacle terminals extend along terminal axes parallel to the plug axis between mating ends and terminating ends. The mating ends are mated with corresponding header contacts. The terminating ends have insulation displacement contacts configured to receive, and be electrically connected to, corresponding wires. The wires extend from the insulation displacement contacts along wire axes that are generally perpendicular to the terminal axes.

Abstract: An electrical connector has a housing that includes a carrier and a shield matable to define the housing. The carrier has terminal channels and terminal latches extending into the terminal channels. The shield having lead-in channels through a face of the shield. Terminals are received in corresponding terminal channels. The terminals are held in the terminal channels by the terminal latches. The carrier and the shield are molded as a single piece with a bridge connecting the carrier and the shield. The bridge is broken during assembly to allow coupling of the shield to the carrier. The lead-in channels are aligned with, and positioned forward of, the terminal channels when the shield is mated with the carrier. The lead-in channels guide mating contacts for mating with the terminals held in the terminal channels.