Patents by Inventor John McFalls

John McFalls has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11752738
    Abstract: A laminated surface covering including a facing material made of vinyl and a backing material comprising a rubber component. The rubber component comprising at least a matrix of bonded rubber granules. A bonding material disposed between the facing material and the backing material. The facing material configured to melt at a temperature between 165° F. and 248° F. infiltrating the backing material thereby essentially encasing the rubber granules of the matrix and providing fire retardation and smoke suppression qualities.
    Type: Grant
    Filed: August 31, 2020
    Date of Patent: September 12, 2023
    Assignee: Ecore International Inc.
    Inventors: Arthur B. Dodge, III, John McFalls
  • Publication number: 20220055355
    Abstract: A laminated surface covering including a facing material made of vinyl and a backing material comprising a rubber component. The rubber component comprising at least a matrix of bonded rubber granules. A bonding material disposed between the facing material and the backing material. The facing material configured to melt at a temperature between 165° F. and 248° F. infiltrating the backing material thereby essentially encasing the rubber granules of the matrix and providing fire retardation and smoke suppression qualities.
    Type: Application
    Filed: August 31, 2020
    Publication date: February 24, 2022
    Inventors: Arthur B. Dodge, III, John McFalls
  • Patent number: 10759149
    Abstract: A laminated surface covering including a facing material made of vinyl and a backing material comprising a rubber component. The rubber component comprising at least a matrix of bonded rubber granules. A bonding material disposed between the facing material and the backing material. The facing material configured to melt at a temperature between 165° F. and 248° F. infiltrating the backing material thereby essentially encasing the rubber granules of the matrix and providing fire retardation and smoke suppression qualities.
    Type: Grant
    Filed: May 16, 2016
    Date of Patent: September 1, 2020
    Assignee: Ecore International Inc.
    Inventors: Arthur B. Dodge, III, John McFalls
  • Publication number: 20200254733
    Abstract: A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.
    Type: Application
    Filed: October 15, 2018
    Publication date: August 13, 2020
    Inventors: Arthur B. Dodge, III, John McFalls
  • Patent number: 10099452
    Abstract: A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.
    Type: Grant
    Filed: February 3, 2015
    Date of Patent: October 16, 2018
    Assignee: Ecore International Inc.
    Inventors: Arthur B. Dodge, III, John McFalls
  • Patent number: 10029447
    Abstract: A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.
    Type: Grant
    Filed: August 3, 2015
    Date of Patent: July 24, 2018
    Assignee: Ecore International Inc.
    Inventors: Arthur B. Dodge, John McFalls
  • Publication number: 20160361901
    Abstract: A laminated surface covering including a facing material made of vinyl and a backing material comprising a rubber component. The rubber component comprising at least a matrix of bonded rubber granules. A bonding material disposed between the facing material and the backing material. The facing material configured to melt at a temperature between 165° F. and 248° F. infiltrating the backing material thereby essentially encasing the rubber granules of the matrix and providing fire retardation and smoke suppression qualities.
    Type: Application
    Filed: May 16, 2016
    Publication date: December 15, 2016
    Inventors: Arthur B. Dodge, III, John McFalls
  • Patent number: 9340970
    Abstract: A laminated surface covering including a facing material made of vinyl and a backing material comprising a rubber component. The rubber component comprising at least a matrix of bonded rubber granules. A bonding material disposed between the facing material and the backing material. The facing material configured to melt at a temperature between 165° F. and 210° F. infiltrating the backing material thereby essentially encasing the rubber granules of the matrix and providing fire retardation and smoke suppression qualities.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: May 17, 2016
    Assignee: ECORE INTERNATIONAL INC.
    Inventors: Arthur B. Dodge, III, John McFalls
  • Publication number: 20150336358
    Abstract: A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.
    Type: Application
    Filed: August 3, 2015
    Publication date: November 26, 2015
    Inventors: Arthur B. DODGE, John McFalls
  • Patent number: 9096045
    Abstract: A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: August 4, 2015
    Assignee: ECORE INTERNTAIONAL INC.
    Inventors: Arthur B. Dodge, III, John McFalls
  • Publication number: 20150147564
    Abstract: A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.
    Type: Application
    Filed: February 3, 2015
    Publication date: May 28, 2015
    Inventors: Arthur B. DODGE, III, John McFALLS
  • Publication number: 20140251538
    Abstract: A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.
    Type: Application
    Filed: May 19, 2014
    Publication date: September 11, 2014
    Applicant: ECORE International Inc.
    Inventors: Arthur B. DODGE, III, John MCFALLS
  • Patent number: 8728260
    Abstract: A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.
    Type: Grant
    Filed: April 8, 2010
    Date of Patent: May 20, 2014
    Assignee: Ecore International Inc.
    Inventors: Arthur B. Dodge, III, John McFalls
  • Publication number: 20130209810
    Abstract: A laminated surface covering including a facing material made of vinyl and a backing material comprising a rubber component. The rubber component comprising at least a matrix of bonded rubber granules. A bonding material disposed between the facing material and the backing material. The facing material configured to melt at a temperature between 165° F. and 210° F. infiltrating the backing material thereby essentially encasing the rubber granules of the matrix and providing fire retardation and smoke suppression qualities.
    Type: Application
    Filed: March 15, 2013
    Publication date: August 15, 2013
    Inventors: Arthur B. Dodge, III, John McFalls
  • Publication number: 20120009377
    Abstract: A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.
    Type: Application
    Filed: July 29, 2011
    Publication date: January 12, 2012
    Applicant: ECORE INTERNATIONAL INC.
    Inventors: Arthur B. DODGE, III, John McFalls
  • Publication number: 20110189410
    Abstract: A process and system for making a laminated surface covering and the surface covering itself are described. The covering includes several layers bonded to each other. The system performs the process. One example of the process includes passing a first material across a first conveyor, passing a second material across a second conveyor, passing a bonding material across a third conveyor, contacting the first material and the second material to the bonding material, and heating at least one of the first material and the second material. The process also includes introducing the first material, the second material, and the bonding material into a pressure zone such that the bonding material is introduced between a bottom surface of the first material and a top surface of the second material. The process applies pressure to bond the first material and second material together via the bonding material to produce a laminated material.
    Type: Application
    Filed: April 8, 2010
    Publication date: August 4, 2011
    Applicant: ECORE INTERNATIONAL INC.
    Inventors: Arthur B. DODGE, III, John McFalls