Abstract: A device and method can detect, and also break, an occurrence of gas lock in an electrical submersible pump assembly in a well bore based upon surface or downhole data without the need for operator intervention. To detect an occurrence of gas lock, an instantaneous value is monitored using a sensor. Then a controller compares the instantaneous value to a threshold value over a predetermined duration to thereby detect the occurrence of gas lock in the electrical submersible pump assembly. Sensors can include, for example, a differential pressure gauge, a pressure gage located in a pump stage located toward the inlet, a fluid temperature sensor located toward the discharge, a free gas detector located near the pump discharge, an electrical resistivity gage, a flow meter located within surface production tubing, and a vibration sensor attached to a tubing string to measure a vibration signature.

Abstract: A device, method, and program product detect and break an occurrence of gas lock in an electrical submersible pump assembly in a well bore based upon surface or downhole data without the need for operator intervention. The system provides the ability to flush the pump and return the system back to production without requiring system shutdown. In addition, the system provides an algorithm for controlling a pump operating speed of the electrical submersible pump assembly to maximize production from the well bore.

Abstract: A device and method can detect, and also break, an occurrence of gas lock in an electrical submersible pump assembly in a well bore based upon surface or downhole data without the need for operator intervention. To detect an occurrence of gas lock, an instantaneous value is monitored using a sensor. Then a controller compares the instantaneous value to a threshold value over a predetermined duration to thereby detect the occurrence of gas lock in the electrical submersible pump assembly. Sensors can include, for example, a differential pressure gauge, a pressure gage located in a pump stage located toward the inlet, a fluid temperature sensor located toward the discharge, a free gas detector located near the pump discharge, an electrical resistivity gage, a flow meter located within surface production tubing, and a vibration sensor attached to a tubing string to measure a vibration signature.

Abstract: A device, method, and program product detect and break an occurrence of gas lock in an electrical submersible pump assembly in a well bore based upon surface or downhole data without the need for operator intervention. The system provides the ability to flush the pump and return the system back to production without requiring system shutdown. In addition, the system provides an algorithm for controlling a pump operating speed of the electrical submersible pump assembly to maximize production from the well bore.

Abstract: First and second networks of switching devices, each of which are an insulated gate bipolar transistor with an intrinsic reverse-biased clamping diode, are controlled to selectively connect a sinusoidal input voltage and an output to different nodes within a series of capacitors during different portions of input and output voltage cycles to produce a stepped sinusoidal output voltage. The topology requires a low part count, produces relatively low harmonics without filtering when powering artificial lift equipment within a borehole, and scales up to medium voltages without a step-up transformer. During variable speed operation of the lift equipment, optimized switching angles for controlling the switching devices during the voltage cycles may be selected based on modulation producing the desired speed and phase measurements.

Abstract: First and second networks of switching devices, each of which are an insulated gate bipolar transistor with an intrinsic reverse-biased clamping diode, are controlled to selectively connect a sinusoidal input voltage and an output to different nodes within a series of capacitors during different portions of input and output voltage cycles to produce a stepped sinusoidal output voltage. The topology requires a low part count, produces relatively low harmonics without filtering when powering artificial lift equipment within a borehole, and scales up to medium voltages without a step-up transformer. During variable speed operation of the lift equipment, optimized switching angles for controlling the switching devices during the voltage cycles may be selected based on modulation producing the desired speed and phase measurements.

Abstract: A variable speed controller is provided which utilizes a combination of pulse width modulation and fixed pulse control, such as a conventional six-step control, in order to generate multiphase sinusoidal power signals for use by downhole wellbore equipment, such as electrical submersible pumps. A controller is utilized to monitor at least one DC voltage level of the rectifier and/or inverter circuit of a variable speed controller. The DC level is compared to an optimum DC level. A triggering threshold is established. Once the triggering threshold is surpassed, the controller is utilized to switch between a conventional six-step mode of control and a pulse width modulation mode of control in order to better respond to a positive transient voltage condition. The pulse width modulation mode of operation provides for real time counteracting of the positive transient condition.