Abstract: A carton blank is used in a form, fill and seal machine on which a closure is directly molded onto the carton. The molding portion of the machine includes a tool set having first and second tool elements in which the first tool element has an aligning member extending therefrom in a direction transverse to a direction of loading the carton between the first and second tool elements. The aligning element has a predetermined shape having diverging surfaces. The carton blank includes a rear wall panel, a first side wall panel, a front wall panel and a second side wall panel. Each panel is separated from its adjacent panels by a vertical score line. A closure panel is adjacent the front wall panel, has an opening therein and is configured for having a closure molded thereon. The closure panel is partitioned from the front wall panel by a first horizontal score line. The closure panel has a closure panel fin panel extending from a side opposite the front wall panel.

Abstract: A transfer unit is configured for use with a form, fill and seal packaging machine. The transfer unit receives a partially erected carton from a first station in a tubular form, conveys the carton to a second station, and conveys the carton from the second station to a third station. The transfer unit includes a hub defining a longitudinal hub axis and configured for rotational movement about the hub axis. A plurality of car pairs are mounted to the hub for longitudinal movement along the hub. Each of the car pairs includes first and second cars, each of which has first and second mandrels mounted thereto. The mandrels are configured to receive a partially erected carton. Each mandrel has a mandrel axis and is rotational about its respective axis. The mandrel axes are perpendicular and tangential to the hub axis.

Abstract: A transfer unit is configured for use with a form, fill and seal packaging machine. The transfer unit receives a partially erected carton from a first station in a tubular form, conveys the carton to a second station, and conveys the carton from the second station to a third station. The transfer unit includes a hub defining a longitudinal hub axis and configured for rotational movement about the hub axis. A plurality of car pairs are mounted to the hub for longitudinal movement along the hub. Each of the car pairs includes first and second cars, each of which has first and second mandrels mounted thereto. The mandrels are configured to receive a partially erected carton. Each mandrel has a mandrel axis and is rotational about its respective axis. The mandrel axes are perpendicular and tangential to the hub axis.

Abstract: A transfer unit is configured for use with a form, fill and seal packaging machine. The transfer unit receives a partially erected carton from a first station in a tubular form, conveys the carton to a second station, and conveys the carton from the second station to a third station. The transfer unit includes a hub defining a longitudinal hub axis and configured for rotational movement about the hub axis. A plurality of car pairs are mounted to the hub for longitudinal movement along the hub. Each of the car pairs includes first and second cars, each of which has first and second mandrels mounted thereto. The mandrels are configured to receive a partially erected carton. Each mandrel has a mandrel axis and is rotational about its respective axis. The mandrel axes are perpendicular and tangential to the hub axis.

Abstract: A gas supply system connected to vent a tank of a product filling system is set forth. The gas supply system comprises a high pressure/low pressure gas supply having a common outlet. The high pressure/low pressure gas supply is operable in a first mode of operation in which high pressure gas is supplied at the common outlet and a second mode of operation in which low pressure gas is supplied at the common outlet. A sterile filter having an inlet and an outlet is also provided. A steam supply system is disposed in-line between the common outlet of the high pressure/low pressure gas supply and the sterile filter. A tank valve system is provided having an inlet in fluid communication with the outlet of the sterile filter. The tank valve system also has first and second outlets and is operable in a first mode of operation in which the inlet is placed in fluid communication with the first outlet and a second mode of operation in which the inlet is placed in fluid communication with the second outlet.

Abstract: A carton filling machine comprising a compartmentalized clean air system for providing a downward unidirectional flow of clean air into a chamber that substantially encloses one of the machine stations is provided. Preferably, the machine station is a filling station. Even more preferably the clean air system encloses both the fill pipe of the filling station and a top folding portion of a top sealing station of the machine. The top folding portion of the top sealing station ensures that the carton exits the chamber in a closed state whereby the carton is maintained in a very hygienic state after it has been filled in a very hygienic atmosphere. The air flow is advantageously divided into plural streams, one of which is directed about the fill pipe to further ensure sterile filling conditions.

Abstract: A method and apparatus for maintaining the proper shape and orientation of a carton with respect to a fill pipe of a liquid packaging machine during a liquid-filling operation. The apparatus, internal carton guides attached to a fill pipe, are elongated fin-shaped members which are adapted to engage opposite corners of a carton. The internal container guides include tapered lowered edges which gradually direct the corners of the carton to the outermost edges of the guides. The uppermost edges of the internal container guides include stop members which serve to engage the top edge of the container and inhibit any further upward movement. The internal container guides securely maintain the container in a stable and properly-oriented position throughout the liquid-filling operation.