Abstract: Multiple layer elements for a transducer array are provided. Each element comprises two or more layers of transducer material. Various of the elements include one or more of: (1) multiple-layer, multiple-dimensional arrays where the layers are polymericly bonded together and electrically connected through asperity contact, (2) multiple layer array of elements where air or gas separates at least two elements, (3) an even number of layers where each layer is electrically connected through asperity contact, (4) multiple-layers where each layer comprises transducer material and electrodes in a substantially same configuration, and (5) electrically isolating electrodes on layers by kerfing or cutting after bonding the layers together.

Abstract: Multiple layer elements for a transducer array are provided. Each element comprises two or more layers of transducer material. Various of the elements are manufactured by one or more of: (1) stacking to form a multiple-layer, multiple-dimensional array where the layers are polymericly bonded and electrically connected through asperity contact, (2) using air or gas to separate at least two elements, (3) stacking an even number of layers where each layer is electrically connected through asperity contact, (4) using multiple-layers where each layer comprises transducer material and electrodes in a substantially same configuration, and (5) electrically isolating electrodes on layers by kerfing or cutting after bonding the layers together.

Abstract: Multiple layer elements for a transducer array are provided. Each element comprises two or more layers of transducer material. Various of the elements include one or more of: (1) multiple-layer, multiple-dimensional arrays where the layers are polymericly bonded and electrically connected through asperity contact, (2) multiple layer array of elements where air or gas separates at least two elements, (3) an even number of layers where each layer is electrically connected through asperity contact, (4) multiple-layers where each layer comprises transducer material and electrodes in a substantially same configuration, and (5) electrically isolating electrodes on layers by kerfing or cutting after bonding the layers together.

Abstract: Multiple layer elements for a transducer array are provided. Each element comprises two or more layers of transducer material. Various of the elements include one or more of: (1) multiple-layer, multiple-dimensional arrays where the layers are electrically connected through asperity contact, (2) multiple layer array of elements where air or gas separates at least two elements, (3) an even number of layers polymerically bonded together where each layer is electrically connected through asperity contact, (4) multiple-layers where each layer comprises transducer material and electrodes in a substantially same configuration, and (5) electrically isolating electrodes on layers by kerfing or cutting after bonding the layers together.

Abstract: A plurality of piezomaterial bodies, such as panels or slices, are merged together to form a larger piezomaterial body. For example, a 0.75×22 cm polycrystalline piezomaterial body is formed, where the distances are along lateral or footprint dimensions. The thickness of the piezomaterial body is substantially less than either of the distances along first and second lateral dimensions that define the footprint. Preferably, each piezomaterial body has a panel shape, and a plurality of panels are merged to form a large multi-panel.

Abstract: Multiple layer elements for a transducer array are provided. Each element comprises two or more layers of transducer material. Various of the elements include one or more of: (1) multiple-layer, multiple-dimensional arrays where the layers are polymericly bonded and electrically connected through asperity contact, (2) multiple layer array of elements where air or gas separates at least two elements, (3) an even number of layers where each layer is electrically connected through asperity contact, (4) multiple-layers where each layer comprises transducer material and electrodes in a substantially same configuration, and (5) electrically isolating electrodes on layers by kerfing or cutting after bonding the layers together.

Abstract: Multiple layer elements for a transducer array are provided. Each element comprises two or more layers of transducer material. Various of the elements include one or more of: (1) multiple-layer, multiple-dimensional arrays where the layers are poymericly electrically connected through asperity contact, (2) multiple layer array of elements where air or gas separates at least two elements, (3) an even number of layers where each layer is electrically connected through asperity contact, (4) multiple-layers where each layer comprises transducer material and electrodes in a substantially same configuration, and (5) electrically isolating electrodes on layers by kerfing or cutting after bonding the layers together.

Abstract: A plurality of piezomaterial bodies, such as panels or slices, are merged together to form a larger piezomaterial body. For example, a 0.75×22 cm polycrystalline piezomaterial body is formed, where the distances are along lateral or footprint dimensions. The thickness of the piezomaterial body is substantially less than either of the distances along first and second lateral dimensions that define the footprint. Preferably, each piezomaterial body has a panel shape, and a plurality of panels are merged to form a large multi-panel.

Abstract: A low mass in the acoustic path flex circuit that has a thin metal layer in the acoustic path area and thicker electrical traces. The low mass flex circuit allows for mass termination of the signal and ground traces with the electrodes of the piezoelectric piezoelements. Regions that are to be diced are reduced in thickness to decrease the loading on the dicing blade during fabrication.

Abstract: An ultrasound transducer comprising an array of individual piezoelectric transducer elements mounted upon an improved backing comprising rigid polymeric or polymer-coated particles fused into a macroscopically rigid structure having remnant tortuous permeability to provide high acoustic attenuation and to permit fluid passage into the backing structure during fabrication.

Abstract: A method is described for making a piezoelectric composite for building an acoustic transducer from two or more pieces of piezoelectric material. Each piece of material is cut to form slots or trenches having a uniform pitch spacing and material portions of uniform width such that the material portions of one piece may be received within the slots or trenches of the other. The pieces are then interdigitated and joined to make the piezoelectric composite.