Abstract: An example drive train assembly for a power conversion system includes a first sprocket which defines an axis of rotation, at least two secondary sprockets adjacent to the first sprocket and at least one belt. The axis of rotation lies outside of an area defined by the belt. The belt is operable to transfer mechanical power between the first sprocket and the two secondary sprockets in response to a rotation of the first sprocket about the axis of rotation. The belt defines a first side having one of a first plurality of notches and a first plurality of teeth and an opposing second side having one of a second plurality of notches and a second plurality of teeth. The first sprocket defines the other of the first plurality of notches and the first plurality of teeth and the secondary sprockets define the other of the second plurality of notches and the second plurality of teeth.

Abstract: A method of making a passenger conveyor handrail includes forming a drive member having a plurality of longitudinally spaced drive surfaces. The drive member has a longitudinal stiffness for maintaining a desired spacing between the drive surfaces. The drive member is inserted into a molding device. A gripping surface portion of the handrail is formed using the molding device such that the gripping surface portion and the drive member are secured together. Another method includes forming a belt drive member having a plurality of teeth that establish a plurality of longitudinally spaced drive surfaces. The belt has a longitudinal stiffness for maintaining a desired spacing between the drive surfaces. Each of the teeth extends across an entire width of the belt. The belt is secured to a gripping surface portion of the handrail.

Abstract: A method of forming a composite structure including passing a web that is impregnated with an uncured resin in an assembly direction. Foam is forced about opposed sides of the web with the web including corrugations at least after this step. Outer skins of a fiber mat are attached onto outer sides of the web and foam. The fiber mat is impregnated with a resin. The combination of the fiber mats, the foam and the web is thermoformed in a mold to provide a shape for a structure.

Abstract: An exemplary method of making a load bearing elevator traction belt includes applying individual coatings of a jacket material to each of a plurality of tension members such that each tension member is individually coated separately from the other tension members. A portion of the individual coatings are joined together to secure the tension members into a desired alignment and to form a single jacket that establishes a geometry of the belt.

Abstract: Elevator tension members are disclosed. The disclosed tension member longitudinally extends along a longitudinal axis and includes a plurality of fibers formed into one or more primary strands or cords extending parallel to the longitudinal axis and a plurality of fibers formed into one or more secondary strands or cords extending parallel to the longitudinal axis and through less than the full length of the belt, and a jacket retaining the primary and secondary strands or cords. The secondary strands or cords have a tensile modulus greater than a tensile modulus of the jacket and less than a tensile modulus of the primary strands or cords. Methods of making the tension member are also disclosed.

Abstract: Elevator coated ropes or belts are disclosed. The coated rope or belt may include at least one cord and a jacket retaining the at least one cord. The cord may include a plurality of filaments. The filaments are free of second-order helical structure. In a first embodiment, the filaments includes at least one inner filament and a plurality of outer filaments surrounding the at least one inner filament. The outer filaments are bunched together by forming a first-order helical structure through the length of the cord. In a second general embodiment, the filaments are free of both first- and second-order helical structures. The filaments are bunched together by a restraining loop or adhesive at one or more locations along the length of the cord. Methods of making the tension cord are also disclosed.

Abstract: An exemplary assembly includes at least one elongated tension member. A jacket covers at least some of the tension member. The polymer jacket comprises a polymer material including a melamine based geometry stabilizer that facilitates maintaining the jacket material near the tension member if the assembly is subjected to a high temperature condition.

Abstract: A belt for suspending or driving an elevator car includes a plurality of wires arranged into one or more cords; and a jacket substantially retaining the one or more cords. At least one of the one or more cords includes a plurality of non-load bearing filler filaments interposed between adjacent wires of the plurality of wires. An elevator system includes an elevator car, one or more sheaves, and one or more belts operably connected to the car and interactive with the one or more sheaves for suspending or driving the elevator car. Each belt of the one or more belts includes a plurality of wires arranged into one or more cords and a jacket substantially retaining the one or more cords. At least one of the one or more cords includes a plurality of non-load bearing filler filaments interposed between adjacent wires of the plurality of wires.

Abstract: The present invention is directed to an elevator system. The elevator system comprises a car, a counterweight, at least one belt connecting the car and counterweight, and at least one sheave having a surface that engages with the belt. At least part of the surface of the sheave that interfaces with the belt has a plurality of features for reducing unwanted noise created due to the interaction between the belt and the sheave surface.

Abstract: An illustrative method of making a load bearing member for use in an elevator system includes mechanically roughening at least one surface on an exterior of a jacket of the load bearing member to establish a friction characteristic that facilitates engagement between an elevator system sheave and the roughened surface.

Abstract: A belt for suspending and/or driving an elevator car includes a plurality of wires arranged into one or more cords and a jacket substantially retaining the one or more cords. Each cord includes a plurality of wires arranged around at least one non load-bearing core. An elevator system includes an elevator car and one or more sheaves. One or more belts are operably connected to the car and interactive with the one or more sheaves for suspending and/or driving the elevator car. Each belt of the one or more belts includes a plurality of wires arranged into one or more cords and a jacket substantially retaining the one or more cords. Each cord includes a plurality of wires arranged around at least one non load-bearing core.

Abstract: An illustrative method of making an elevator load bearing member having at least one elongated tension member at least partially covered by a jacket includes mixing a flame retardant with a polymer material. The flame retardant is selected from a group consisting of (i) a halogen-free melamine based intumescent comprising melamine cyanurate, melamine-phosphate, melamine pyrophosphate or melamine polyphosphate in an amount up to about 20% by weight of the thermoplastic polymer or (ii) a filled polymer having a nanoscale filler chemically bonded to a matrix phase. Applying the mixed flame retardant and polymer material to the tension member forms a jacket of a desired shape.

Abstract: An elevator system includes an elevator car, one or more sheaves, and one or more belts operably connected to the car and interactive with the one or more sheaves for suspending and/or driving the elevator car. The one or more belts include a plurality of wires arranged into one or more cords, and a jacket substantially retaining the one or more cords. A cord ratio, between a smallest sheave diameter (D) of the one or more sheaves of the elevator system that are interactive with the belt and a largest cord diameter (dc) of the one or more cords, (D/dc) is less than about 55. A wire ratio, between the smallest sheave diameter (D) and the largest wire diameter (dw) of the plurality of wires, (D/dw) is between about 160 and about 315.

Abstract: An exemplary assembly includes at least one elongated tension member. A jacket covers at least some of the tension member. The jacket comprises a polymer material. The assembly includes a flame retardant selected from a group consisting of a halogen-free melamine based intumescent or a filled polymer having a nanoscale filler chemically bonded to a matrix phase.

Abstract: An exemplary elongated elevator load bearing member includes a plurality of tension elements that extend along a length of the load bearing member. A plurality of weave fibers transverse to the tension elements are woven with the tension elements such that the weave fibers maintain a desired spacing and alignment of the tension elements relative to each other. The weave fibers at least partially cover the tension elements. The weave fibers are exposed and establish an exterior, traction surface of the load bearing member.

Abstract: An elevator load bearing member assembly includes at least one roughened surface (46) on a polyurethane jacket (44). In one example, mechanical roughening is used to roughen the surface (46) after the jacket has been extruded onto tension members (42). In another example, the temperatures used for molding a jacket (44) are controlled to induce melt fracture and roughen the surface (46) during the forming process. Other examples include chemically roughening the jacket surface and using localized heating to roughen the surface. The roughened jacket surface improves friction characteristics of a load bearing member assembly.

Abstract: An exemplary assembly includes at least one elongated tension member (32). A jacket covers at least some of the tension member (32). The jacket comprises a polymer material (68,64) including an adhesion enhancer (62) that facilitates adhesion between the tension member and the jacket.

Abstract: An exemplary method of making a woven fabric includes weaving a plurality of load supporting tension members and a plurality of cross fibers together into a woven fabric. A spacing between adjacent ones of the tension members has a first dimension. At least some of the cross fibers are shrunk to thereby decrease the spacing between the adjacent ones of the tension members to a second, smaller dimension. In another example, two woven fabrics are positioned next to each other. The two fabrics include a spacing between adjacent tension members having a first dimension. At least one tension member of one woven fabric is aligned with and between two of the tension members of the other fabric to thereby decrease the spacing to a second, smaller dimension.

Abstract: An exemplary elongated elevator load bearing member of a traction elevator system includes a plurality of tension elements. A plurality of weave fibers transverse to the tension elements are woven with the tension elements. The weave fibers define at least one traction surface of the load bearing member.

Abstract: An exemplary assembly includes at least one elongated tension member (32). A jacket covers at least some of the tension member (32). The jacket comprises a polymer material (68,64) including an adhesion enhancer (62) that facilitates adhesion between the tension member and the jacket.