Patents by Inventor John Paul Kapla

John Paul Kapla has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11949032
    Abstract: Improved photovoltaic (PV) assemblies for converting solar radiation to electrical energy and methods of installation thereof are disclosed herein. PV arrays comprising a plurality PV modules are also described herein. A PV assembly can comprise at least one PV module having a front side and a back side opposite the front side. A PV module can comprise a plurality of solar cells encapsulated within a PV laminate. In some embodiments, a PV module includes a frame at least partially surrounding the PV laminate. In such embodiments, frame can comprise an outer surface feature. The PV assembly can further comprise at least one spacing device positioned between adjacent PV modules. A spacing device can comprise a spacer body having a predetermined width for defining a predetermined distance or gap between adjacent PV modules.
    Type: Grant
    Filed: August 19, 2016
    Date of Patent: April 2, 2024
    Assignee: SunPower Corporation
    Inventors: John Paul Kapla, Kyle Donald Feldmann
  • Publication number: 20210310513
    Abstract: A mounting assembly for securing fixtures to a mounting structure may include a first fastener, a washer, a mounting bracket, and second fastener. The first fastener may be coupled to the mounting structure through a mounting aperture. The washer may be disposed around shaft of the first fastener between a head of the first fastener and the mounting surface. The mounting bracket may be disposed on top of the first fastener. The second fastener may be disposed through the mounting bracket and coupled to head of the first fastener. The washer may be a sealing washer that dispenses liquid sealant under compressive force to moisture-proof the securement of the first fastener to the mounting surface.
    Type: Application
    Filed: June 18, 2021
    Publication date: October 7, 2021
    Applicant: SUNPOWER CORPORATION
    Inventors: Kyle Donald FELDMANN, John Paul KAPLA, Bryan CUSICK
  • Patent number: 11085484
    Abstract: A mounting assembly for securing fixtures to a mounting structure may include a first fastener, a washer, a mounting bracket, and second fastener. The first fastener may be coupled to the mounting structure through a mounting aperture. The washer may be disposed around shaft of the first fastener between a head of the first fastener and the mounting surface. The mounting bracket may be disposed on top of the first fastener. The second fastener may be disposed through the mounting bracket and coupled to head of the first fastener. The washer may be a sealing washer that dispenses liquid sealant under compressive force to moisture-proof the securement of the first fastener to the mounting surface.
    Type: Grant
    Filed: September 22, 2017
    Date of Patent: August 10, 2021
    Assignee: Sunpower Corporation
    Inventors: Kyle Donald Feldmann, John Paul Kapla, Bryan Cusick
  • Patent number: 10511258
    Abstract: Photovoltaic (PV) assemblies and electrical connections for interconnecting PV modules to form PV arrays are described herein. The PV assemblies can include angled connector terminals to electrically mate with power connector ports of the PV modules. A power connector port can face a corner of a PV module. The electrical connections of the PV assemblies can simplify cable management and facilitate flexibility in arrangement and interconnection of PV modules and PV arrays.
    Type: Grant
    Filed: June 15, 2017
    Date of Patent: December 17, 2019
    Assignee: SunPower Corporation
    Inventors: Kyle Donald Feldmann, Lee Gorny, Matthew Deschambeault, Gary Alan Rossi, John Paul Kapla
  • Patent number: 10243507
    Abstract: A solar power system may include rails, solar modules, and a plurality of clamps to secure the solar modules to the rails. An end clamp may be partially disposed inside a rail at an end of the rail. The end clamp may secure a solar module to the rail by coupling to the frame of the solar module. The end clamp may include a fastener that may be tightened to engage the end clamp and secure the solar module by holding it on top of the rail. The end clamp may establish an electrical grounding connection between the frames of the solar module and the rail.
    Type: Grant
    Filed: November 6, 2017
    Date of Patent: March 26, 2019
    Assignee: SUNPOWER CORPORATION
    Inventors: John Paul Kapla, Kyle Donald Feldmann, Dylan Benjamin
  • Publication number: 20180331652
    Abstract: A folding photovoltaic (PV) panel is described. The folding PV panel may include several subpanels interconnected by a hinge assembly. The hinge assembly may include a first section, a second section, and a third section between the first and second sections. The first section of the hinge assembly may couple to a first subpanel and the second section of the hinge assembly may couple to a second subpanel. The folding PV panel may include at least one electrical conductor extending from the first subpanel to the second subpanel. The at least one electrical conductor may be located in the hinge assembly or in a cabling assembly bridging a channel defined by edges of the first and second subpanels and the third section of the hinge assembly.
    Type: Application
    Filed: May 10, 2018
    Publication date: November 15, 2018
    Inventors: David OKAWA, John Paul KAPLA, Brian WARES, Laurence B. MACKLER, Tamir LANCE, Ryan REAGAN, Alexander F. KELLER, Hikaru IWASAKA, Gabriela Elena BUNEA
  • Publication number: 20180254737
    Abstract: Improved solar power systems and photovoltaic (PV) assemblies for converting solar radiation to electrical energy, and methods of installation thereof are disclosed herein. A solar power system or PV assembly can comprise a mounting structure and/or a support structure for mounting or supporting PV modules of an array. An electrical conduit or raceway along or across the support structure can transfer power output from the array. A solar power system or PV assembly can further comprise a conduit management system for managing, directing and/or elevating the electrical conduit along a power output pathway above the support surface. A conduit management system can comprise one or more conduit management devices. A conduit management device can comprise a base portion for coupling to the support surface. A conduit management device can further comprise an engagement head for reversibly engaging the electrical conduit.
    Type: Application
    Filed: March 1, 2017
    Publication date: September 6, 2018
    Inventors: Benjamin Cadbury Wong, John Paul Kapla, Kyle Donald Feldmann
  • Publication number: 20180087558
    Abstract: A mounting assembly for securing fixtures to a mounting structure may include a first fastener, a washer, a mounting bracket, and second fastener. The first fastener may be coupled to the mounting structure through a mounting aperture. The washer may be disposed around shaft of the first fastener between a head of the first fastener and the mounting surface. The mounting bracket may be disposed on top of the first fastener. The second fastener may be disposed through the mounting bracket and coupled to head of the first fastener. The washer may be a sealing washer that dispenses liquid sealant under compressive force to moisture-proof the securement of the first fastener to the mounting surface.
    Type: Application
    Filed: September 22, 2017
    Publication date: March 29, 2018
    Applicant: Sunpower Corporation
    Inventors: Kyle Donald FELDMANN, John Paul KAPLA, Bryan CUSICK
  • Publication number: 20180062561
    Abstract: A solar power system may include rails, solar modules, and a plurality of clamps to secure the solar modules to the rails. An end clamp may be partially disposed inside a rail at an end of the rail. The end clamp may secure a solar module to the rail by coupling to the frame of the solar module. The end clamp may include a fastener that may be tightened to engage the end clamp and secure the solar module by holding it on top of the rail. The end clamp may establish an electrical grounding connection between the frames of the solar module and the rail.
    Type: Application
    Filed: November 6, 2017
    Publication date: March 1, 2018
    Applicant: SUNPOWER CORPORATION
    Inventors: John Paul Kapla, Kyle Donald Feldmann, Dylan Benjamin
  • Publication number: 20180062559
    Abstract: PV assemblies for converting solar radiation into electrical energy, and methods of installation thereof, are disclosed herein. A PV assembly can include a mounting structure for mounting or supporting PV modules of a PV array. The PV assembly can include at least one PV module having several solar cells encapsulated within a PV laminate. A PV frame may at least partially surround the PV laminate. The PV assembly can further include at least one positioning or alignment device for facilitating alignment of PV modules in the array. The positioning or alignment device can include a support engagement feature for engaging the mounting structure and a module engagement feature for engaging the at least one PV module of the array. In various embodiments, the positioning or alignment device sets a predetermined distance between the mounting structure and at least one PV module.
    Type: Application
    Filed: August 31, 2016
    Publication date: March 1, 2018
    Inventors: John Paul Kapla, Kyle Donald Feldmann
  • Patent number: 9902523
    Abstract: A tray includes a base and a plurality of walls extending upward from the base. In one feature, a first wall of the plurality of walls may include a projection outward from the first wall. The projection is aligned with an upper edge of the first wall, such that the projection is outward of a portion of the upper edge of the first wall. The projection of an identical upper tray stacked on the tray would interlock with the upper edge of the first wall to resist outward deflection of the upper edge of the first wall of the tray. In another feature, a platform may extend inward from at least one of the walls to support smaller trays stacked thereon. In another feature, an exterior of each of the side walls may include an interlocking recess for receiving automated handling equipment for supporting the tray.
    Type: Grant
    Filed: June 30, 2014
    Date of Patent: February 27, 2018
    Assignee: Rehrig Pacific Company
    Inventors: Kyle L. Baltz, John Paul Kapla, Jon P. Hassell
  • Publication number: 20180054157
    Abstract: Improved photovoltaic (PV) assemblies for converting solar radiation to electrical energy and methods of installation thereof are disclosed herein. PV arrays comprising a plurality PV modules are also described herein. A PV assembly can comprise at least one PV module having a front side and a back side opposite the front side. A PV module can comprise a plurality of solar cells encapsulated within a PV laminate. In some embodiments, a PV module includes a frame at least partially surrounding the PV laminate. In such embodiments, frame can comprise an outer surface feature. The PV assembly can further comprise at least one spacing device positioned between adjacent PV modules. A spacing device can comprise a spacer body having a predetermined width for defining a predetermined distance or gap between adjacent PV modules.
    Type: Application
    Filed: August 19, 2016
    Publication date: February 22, 2018
    Inventors: John Paul Kapla, Kyle Donald Feldmann
  • Publication number: 20180026575
    Abstract: A fixture may be installed on a mounting surface such as a roof of a structure. The fixture may be coupled to round elongated components such as wires, cables, conduits, pipes, or tubes that need to be transitioned from the exterior of the structure on top of the mounting surface to the interior of the structure below the mounting surface by passing through the mounting surface. To prevent moisture such as precipitation from penetrating the mounting surface, a mounting surface transition may be used to transition the round elongated components through the mounting surface. The transition may include compression fittings to establish a moisture barrier around the round elongated components.
    Type: Application
    Filed: September 30, 2016
    Publication date: January 25, 2018
    Inventors: Benjamin Cadbury Wong, John Paul Kapla, Kyle Donald Feldmann, Dylan Benjamin
  • Publication number: 20170366136
    Abstract: Photovoltaic (PV) assemblies and electrical connections for interconnecting PV modules to form PV arrays are described herein. The PV assemblies can include angled connector terminals to electrically mate with power connector ports of the PV modules. A power connector port can face a corner of a PV module. The electrical connections of the PV assemblies can simplify cable management and facilitate flexibility in arrangement and interconnection of PV modules and PV arrays.
    Type: Application
    Filed: June 15, 2017
    Publication date: December 21, 2017
    Inventors: Kyle Donald Feldmann, Lee Gorny, Matthew Deschambeault, Gary Alan Rossi, John Paul Kapla
  • Patent number: 9813015
    Abstract: A solar power system may include rails, solar modules, and a plurality of clamps to secure the solar modules to the rails. An end clamp may be partially disposed inside a rail at an end of the rail. The end clamp may secure a solar module to the rail by coupling to the frame of the solar module. The end clamp may include a fastener that may be tightened to engage the end clamp and secure the solar module by holding it on top of the rail. The end clamp may establish an electrical grounding connection between the frame of the solar module and the rail.
    Type: Grant
    Filed: June 29, 2016
    Date of Patent: November 7, 2017
    Assignee: SUNPOWER CORPORATION
    Inventors: John Paul Kapla, Kyle Donald Feldmann, Dylan Benjamin
  • Publication number: 20150076028
    Abstract: A tray includes a base and a plurality of walls extending upward from the base. In one feature, a first wall of the plurality of walls may include a projection outward from the first wall. The projection is aligned with an upper edge of the first wall, such that the projection is outward of a portion of the upper edge of the first wall. The projection of an identical upper tray stacked on the tray would interlock with the upper edge of the first wall to resist outward deflection of the upper edge of the first wall of the tray. In another feature, a platform may extend inward from at least one of the walls to support smaller trays stacked thereon. In another feature, an exterior of each of the side walls may include an interlocking recess for receiving automated handling equipment for supporting the tray.
    Type: Application
    Filed: June 30, 2014
    Publication date: March 19, 2015
    Inventors: Kyle L. Baltz, John Paul Kapla, Jon P. Hassell
  • Patent number: 8763809
    Abstract: A tray includes a base and a plurality of walls extending upward from the base. In one feature, a first wall of the plurality of walls may include a projection outward from the first wall. The projection is aligned with an upper edge of the first wall, such that the projection is outward of a portion of the upper edge of the first wall. The projection of an identical upper tray stacked on the tray would interlock with the upper edge of the first wall to resist outward deflection of the upper edge of the first wall of the tray. In another feature, a platform may extend inward from at least one of the walls to support smaller trays stacked thereon. In another feature, an exterior of each of the side walls may include an interlocking recess for receiving automated handling equipment for supporting the tray.
    Type: Grant
    Filed: January 27, 2012
    Date of Patent: July 1, 2014
    Assignee: Rehrig Pacific Company
    Inventors: Kyle L. Baltz, John Paul Kapla, Jon P. Hassell
  • Patent number: 8561799
    Abstract: A nestable container includes a base wall and a pair of side walls and a pair of end walls extending upward from the base wall. The walls are nestable within side walls and end walls of an identical container. The container includes one or more supports, each having a pair of support arms extending from a support bar. The support is movable between a nesting position where the support bar is outward of the base wall, a high stack position where the support bar is a first height over the base wall, and a low stack position where the support bar is a second height over the base wall. The support bar is not directly supported on the side walls when the support is in the high stack position. The support bar is supported on the side walls at a point spaced away from the support bar.
    Type: Grant
    Filed: August 31, 2011
    Date of Patent: October 22, 2013
    Assignee: Rehrig Pacific Company
    Inventors: John Paul Kapla, Kyle L. Baltz
  • Publication number: 20120193260
    Abstract: A tray includes a base and a plurality of walls extending upward from the base. In one feature, a first wall of the plurality of walls may include a projection outward from the first wall. The projection is aligned with an upper edge of the first wall, such that the projection is outward of a portion of the upper edge of the first wall. The projection of an identical upper tray stacked on the tray would interlock with the upper edge of the first wall to resist outward deflection of the upper edge of the first wall of the tray. In another feature, a platform may extend inward from at least one of the walls to support smaller trays stacked thereon. In another feature, an exterior of each of the side walls may include an interlocking recess for receiving automated handling equipment for supporting the tray.
    Type: Application
    Filed: January 27, 2012
    Publication date: August 2, 2012
    Inventors: Kyle L. Baltz, John Paul Kapla, Jon P. Hassell
  • Patent number: D891360
    Type: Grant
    Filed: August 14, 2018
    Date of Patent: July 28, 2020
    Assignee: SUNPOWER CORPORATION
    Inventors: Benjamin Cadbury Wong, John Paul Kapla, Kyle Donald Feldmann, Dylan Benjamin