Patents by Inventor John Paul Mello
John Paul Mello has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7357124Abstract: A fuel injector for vaporizing a liquid fuel for use in an internal combustion engine. The fuel injector includes a plurality of capillary flow passages, each of the plurality of capillary flow passages having an inlet end and an outlet end; a heat source arranged along each of the plurality of capillary flow passages, the heat source operable to heat the liquid fuel in each of the plurality of capillary flow passages to a level sufficient to change at least a portion thereof from the liquid state to a vapor state and deliver a stream of substantially vaporized fuel from each outlet end of the plurality of capillary flow passages; and a valve for metering substantially vaporized fuel to the internal combustion engine, the valve located proximate to each outlet end of the plurality of capillary flow passages. The fuel injector is effective in reducing cold-start and warm-up emissions of an internal combustion engine.Type: GrantFiled: October 28, 2004Date of Patent: April 15, 2008Assignee: Philip Morris USA Inc.Inventors: Mimmo Elia, Jan-Roger Linna, John Paul Mello
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Patent number: 7337768Abstract: A fuel injector for delivering fuel to an internal combustion engine. The fuel injector includes a fuel injector housing, a system for metering vaporized fuel to the internal combustion engine, the system positioned within the fuel injector housing, and a system for delivering an atomized stream of liquid fuel to an internal combustion engine, the system positioned within the fuel injector housing, wherein the fuel injector is operable to transition from metering vaporized fuel to delivering an atomized stream of liquid fuel to an internal combustion engine.Type: GrantFiled: May 7, 2004Date of Patent: March 4, 2008Assignee: Philip Morris USA Inc.Inventors: Mimmo Elia, Jan-Roger Linna, John Paul Mello
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Patent number: 7249596Abstract: A fuel system for use in an internal combustion engine includes a plurality of fuel injectors, each injector including at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat a liquid fuel in the at least one capillary flow passage to a level sufficient to convert at least a portion thereof from the liquid state to a vapor state, and a valve for metering fuel to the internal combustion engine, a controller to control the power supplied to the heat source of each of the plurality of fuel injectors to achieve a predetermined target temperature, a sensor for use in determining engine air flow and a sensor for measuring a value indicative of degree of engine warm-up of the internal combustion engine.Type: GrantFiled: May 26, 2005Date of Patent: July 31, 2007Assignee: Philip Morris USA Inc.Inventors: Roberto O. Pellizzari, John Baron, Jan-Roger Linna, Peter Loftus, Peter Palmer, John Paul Mello, Stuart Bennett Sprague
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Patent number: 7237539Abstract: A method for controlling a fuel system of an internal combustion engine. The method is employed with a fuel system having a source of alcohol-containing liquid fuel, at least one fuel injector, a heat source for heating the liquid fuel in the at least one fuel injector, the heat source capable of heating the liquid fuel to a level sufficient to convert at least a portion thereof from the liquid state to a vapor state and a metering valve operable to achieve a range of flow rates characterized by a valve open versus valve closed duty cycle. The method includes the steps of metering a predetermined amount of fuel based on engine operating conditions, controlling power supplied to the heat source of the at least one fuel injector to achieve a target temperature, determining alcohol concentration of the fuel and adjusting the power supplied to the heat source of the at least one fuel injector based on the alcohol concentration determination.Type: GrantFiled: October 28, 2004Date of Patent: July 3, 2007Assignee: Philip Morris USA Inc.Inventors: John Paul Mello, Peter Palmer, Jan-Roger Linna
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Patent number: 7137383Abstract: A fuel injector for vaporizing a liquid fuel for use in an internal combustion engine. The fuel injector includes at least one capillary flow passage, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat the liquid fuel in the at least one capillary flow passage to a level sufficient to change at least a portion thereof from the liquid state to a vapor state and deliver a stream of substantially vaporized fuel from the outlet end of the at least one capillary flow passage; and a valve for metering fuel to the internal combustion engine, the valve located proximate to the outlet end of the at least one capillary flow passage, the valve including a low mass member for substantially occluding the stream of fuel to the internal combustion engine; wherein the low mass member for substantially occluding the stream of fuel to the internal combustion engine is formed of a material having low mass and or a low coefficient of thermal conductivity.Type: GrantFiled: October 19, 2004Date of Patent: November 21, 2006Assignee: Philip Morris USA Inc.Inventors: Jan-Roger Linna, John Baron, Roberto O. Pellizzari, Peter Loftus, Peter Palmer, John Paul Mello, Stuart Bennett Sprague
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Patent number: 7077115Abstract: An internal combustion engine and a method of operating same are provided with direct injection of gaseous fuel into a combustion chamber and an ignition assist apparatus disposed within the combustion chamber. An ignition assist apparatus disposed within the combustion chamber comprises an electric incandescent ignitor with a sleeve disposed around the ignitor and a catalytic alloy. The catalytic alloy comprises a first catalytic element with a greater affinity for oxygen than that of a second catalytic element, and the second catalytic element having a greater affinity for the fuel than that of the first catalytic element.Type: GrantFiled: June 10, 2005Date of Patent: July 18, 2006Assignee: Westport Research Inc.Inventors: Robert S. Weber, John Paul Mello, Suresh Sriramulu, Derek James Bezaire
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Patent number: 7059307Abstract: A fuel injector for vaporizing a liquid fuel for use in an internal combustion engine. The fuel injector includes at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a fluid control valve for placing the inlet end of the at least one capillary flow passage in fluid communication with the liquid fuel source and introducing the liquid fuel in a substantially liquid state, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat the liquid fuel in the at least one capillary flow passage to a level sufficient to change at least a portion thereof from the liquid state to a vapor state and deliver a stream of substantially vaporized fuel from the outlet end of the at least one capillary flow passage and means for cleaning deposits formed during operation of the apparatus. The fuel injector is effective in reducing cold-start and warm-up emissions of an internal combustion engine.Type: GrantFiled: June 17, 2004Date of Patent: June 13, 2006Assignee: Philip Morris USA Inc.Inventors: Roberto O. Pellizzari, John Baron, Jan-Roger Linna, Peter Loftus, Peter Palmer, John Paul Mello, Stuart Bennett Sprague
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Patent number: 7032576Abstract: A fuel system for use in an internal combustion engine includes a plurality of fuel injectors, each injector including at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat a liquid fuel in the at least one capillary flow passage to a level sufficient to convert at least a portion thereof from the liquid state to a vapor state, and a valve for metering fuel to the internal combustion engine, a controller to control the power supplied to the heat source of each of the plurality of fuel injectors to achieve a predetermined target temperature, a sensor for use in determining engine air flow and a sensor for measuring a value indicative of degree of engine warm-up of the internal combustion engine. The fuel system of the present invention also provides fault detection capabilities with respect to malfunctions within the capillary flow passage.Type: GrantFiled: April 10, 2003Date of Patent: April 25, 2006Assignee: Philip Morris USA Inc.Inventors: Jan-Roger Linna, John Paul Mello
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Patent number: 6953024Abstract: A method of controlling combustion in an homogenous charge compression ignition engine through indirect mechanisms. The method utilizes a predictive model so that combustion can be controlled over a wide range of operating conditions while maintaining optimum operation with respect to efficiency and emissions. The methods include an adaptive aspect, which allows the predictive model to be updated if deemed necessary. Furthermore, the methods include a model with a plurality of control modes. A control mode can be chosen to optimize the engine for one of a plurality of output characteristics, including response time, efficiency, or emissions characteristics.Type: GrantFiled: August 19, 2002Date of Patent: October 11, 2005Assignee: Tiax LLCInventors: Jan-Roger Linna, Robert Bowyer, Bernard J. Challen, John Paul Mello, Peter Palmer, Richard Stobart
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Patent number: 6913004Abstract: A fuel system for use in an internal combustion engine includes a plurality of fuel injectors, each injector including at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat a liquid fuel in the at least one capillary flow passage to a level sufficient to convert at least a portion thereof from the liquid state to a vapor state, and a valve for metering fuel to the internal combustion engine, a controller to control the power supplied to the heat source of each of the plurality of fuel injectors to achieve a predetermined target temperature, a sensor for use in determining engine air flow and a sensor for measuring a value indicative of degree of engine warm-up of the internal combustion engine.Type: GrantFiled: October 31, 2002Date of Patent: July 5, 2005Assignee: Chrysalis Technologies IncorporatedInventors: Roberto O. Pellizzari, John Baron, Jan Roger Linna, Peter Loftus, Peter Palmer, John Paul Mello, Stuart Bennett Sprague
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Patent number: 6913005Abstract: A fuel system for use in an internal combustion engine includes a plurality of fuel injectors, each injector including at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat a liquid fuel in the at least one capillary flow passage to a level sufficient to convert at least a portion thereof from the liquid state to a vapor state, and a valve for metering fuel to the internal combustion engine, a controller to control the power supplied to the heat source of each of the plurality of fuel injectors to achieve a predetermined target temperature, a sensor for use in determining engine air flow and a sensor for measuring a value indicative of degree of engine warm-up of the internal combustion engine.Type: GrantFiled: April 10, 2003Date of Patent: July 5, 2005Assignee: Chrysalis Technologies IncorporatedInventors: Jan-Roger Linna, John Paul Mello, Chad Smutzer
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Patent number: 6845760Abstract: An apparatus and method for improving the transient response of a spark-ignited fuel-injected internal combustion engine is disclosed. This is accomplished by employing one or more novel capillary fuel injectors. These devices are port fuel injectors modified by inserting one or more relatively small diameter heated tubular capillaries between the fuel line and a conventional injector. Sufficient heating can be produced so that flash vaporization occurs as the fuel exits the injector. The heaters are turned on using control algorithms that can be based on exhaust gas oxygen concentration, load on the engine, and accelerator pedal position.Type: GrantFiled: January 15, 2004Date of Patent: January 25, 2005Assignee: Chrysalis Technologies IncorporatedInventors: Jan-Roger Linna, Peter Palmer, John Paul Mello, Stuart Bennett Sprague
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Patent number: 6820598Abstract: A fuel injector for vaporizing a liquid fuel for use in an internal combustion engine. The fuel injector includes at least one capillary flow passage, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat the liquid fuel in the at least one capillary flow passage to a level sufficient to change at least a portion thereof from the liquid state to a vapor state and deliver a stream of substantially vaporized fuel from the outlet end of the at least one capillary flow passage; and a valve for metering fuel to the internal combustion engine, the valve located proximate to the outlet end of the at least one capillary flow passage, the valve including a low mass member for substantially occluding the stream of fuel to the internal combustion engine; wherein the low mass member for substantially occluding the stream of fuel to the internal combustion engine is formed of a material having low mass and or a low coefficient of thermal conductivity.Type: GrantFiled: January 15, 2003Date of Patent: November 23, 2004Assignee: Chrysalis Technologies IncorporatedInventors: Roberto O. Pellizzari, John Baron, Jan Roger Linna, Peter Loftus, Peter Palmer, John Paul Mello, Stuart Bennett Sprague
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Publication number: 20040226546Abstract: A fuel injector for vaporizing a liquid fuel for use in an internal combustion engine. The fuel injector includes at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a fluid control valve for placing the inlet end of the at least one capillary flow passage in fluid communication with the liquid fuel source and introducing the liquid fuel in a substantially liquid state, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat the liquid fuel in the at least one capillary flow passage to a level sufficient to change at least a portion thereof from the liquid state to a vapor state and deliver a stream of substantially vaporized fuel from the outlet end of the at least one capillary flow passage and means for cleaning deposits formed during operation of the apparatus. The fuel injector is effective in reducing cold-start and warm-up emissions of an internal combustion engine.Type: ApplicationFiled: June 17, 2004Publication date: November 18, 2004Inventors: Roberto O. Pellizzari, John Baron, Jan Roger Linna, Peter Loftus, Peter Palmer, John Paul Mello, Stuart Bennett Sprague
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Publication number: 20040182375Abstract: An apparatus and method for improving the transient response of a spark-ignited fuel-injected internal combustion engine is disclosed. This is accomplished by employing one or more novel capillary fuel injectors. These devices are port fuel injectors modified by inserting one or more relatively small diameter heated tubular capillaries between the fuel line and a conventional injector. Sufficient heating can be produced so that flash vaporization occurs as the fuel exits the injector. The heaters are turned on using control algorithms that can be based on exhaust gas oxygen concentration, load on the engine, and accelerator pedal position.Type: ApplicationFiled: January 15, 2004Publication date: September 23, 2004Inventors: Jan-Roger Linna, Peter Palmer, John Paul Mello, Stuart Bennett Sprague
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Patent number: 6779513Abstract: A fuel injector for vaporizing a liquid fuel for use in an internal combustion engine. The fuel injector includes at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a fluid control valve for placing the inlet end of the at least one capillary flow passage in fluid communication with the liquid fuel source and introducing the liquid fuel in a substantially liquid state, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat the liquid fuel in the at least one capillary flow passage to a level sufficient to change at least a portion thereof from the liquid state to a vapor state and deliver a stream of substantially vaporized fuel from the outlet end of the at least one capillary flow passage and means for cleaning deposits formed during operation of the apparatus. The fuel injector is effective in reducing cold-start and warm-up emissions of an internal combustion engine.Type: GrantFiled: May 10, 2002Date of Patent: August 24, 2004Assignee: Chrysalis Technologies IncorporatedInventors: Roberto O. Pellizzari, John Baron, Jan Roger Linna, Peter Loftus, Peter Palmer, John Paul Mello, Stuart Bennett Sprague
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Publication number: 20040003801Abstract: A fuel system for use in an internal combustion engine includes a plurality of fuel injectors, each injector including at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat a liquid fuel in the at least one capillary flow passage to a level sufficient to convert at least a portion thereof from the liquid state to a vapor state, and a valve for metering fuel to the internal combustion engine, a controller to control the power supplied to the heat source of each of the plurality of fuel injectors to achieve a predetermined target temperature, a sensor for use in determining engine air flow and a sensor for measuring a value indicative of degree of engine warm-up of the internal combustion engine. The fuel system of the present invention also provides fault detection capabilities with respect to malfunctions within the capillary flow passage.Type: ApplicationFiled: April 10, 2003Publication date: January 8, 2004Inventors: Jan-Roger Linna, John Paul Mello
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Publication number: 20040000296Abstract: A fuel system for use in an internal combustion engine includes a plurality of fuel injectors, each injector including at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat a liquid fuel in the at least one capillary flow passage to a level sufficient to convert at least a portion thereof from the liquid state to a vapor state, and a valve for metering fuel to the internal combustion engine, a controller to control the power supplied to the heat source of each of the plurality of fuel injectors to achieve a predetermined target temperature, a sensor for use in determining engine air flow and a sensor for measuring a value indicative of degree of engine warm-up of the internal combustion engine.Type: ApplicationFiled: April 10, 2003Publication date: January 1, 2004Inventors: Jan-Roger Linna, John Paul Mello, Chad Smutzer
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Publication number: 20030178010Abstract: A fuel system for use in an internal combustion engine includes a plurality of fuel injectors, each injector including at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat a liquid fuel in the at least one capillary flow passage to a level sufficient to convert at least a portion thereof from the liquid state to a vapor state, and a valve for metering fuel to the internal combustion engine, a controller to control the power supplied to the heat source of each of the plurality of fuel injectors to achieve a predetermined target temperature, a sensor for use in determining engine air flow and a sensor for measuring a value indicative of degree of engine warm-up of the internal combustion engine.Type: ApplicationFiled: October 31, 2002Publication date: September 25, 2003Inventors: Roberto O. Pellizzari, John Baron, Jan Roger Linna, Peter Loftus, Peter Palmer, John Paul Mello, Stuart Bennett Sprague
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Publication number: 20030178009Abstract: A fuel injector for vaporizing a liquid fuel for use in an internal combustion engine. The fuel injector includes at least one capillary flow passage, the at least one capillary flow passage having an inlet end and an outlet end, a fluid control valve for placing the inlet end of the at least one capillary flow passage in fluid communication with the liquid fuel source and introducing the liquid fuel in a substantially liquid state, a heat source arranged along the at least one capillary flow passage, the heat source operable to heat the liquid fuel in the at least one capillary flow passage to a level sufficient to change at least a portion thereof from the liquid state to a vapor state and deliver a stream of substantially vaporized fuel from the outlet end of the at least one capillary flow passage and means for cleaning deposits formed during operation of the apparatus. The fuel injector is effective in reducing cold-start and warm-up emissions of an internal combustion engine.Type: ApplicationFiled: May 10, 2002Publication date: September 25, 2003Inventors: Roberto O. Pellizzari, John Baron, Jan Roger Linna, Peter Loftus, Peter Palmer, John Paul Mello, Stuart Bennett Sprague