Patents by Inventor John Paulus
John Paulus has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20260114946Abstract: A method for surgical navigation includes generating, based on tracked positions of a tool, a visualization of a surface of an anatomical object resulting from modification of the anatomical object by the tool. The method also includes smoothing the visualization of the surface by generating the visualization based on a plan for the modification of the anatomical object by the tool.Type: ApplicationFiled: December 26, 2025Publication date: April 30, 2026Applicant: MAKO Surgical Corp.Inventors: Milan Ikits, John Paulus, Ajeet Singh Yadav, Curtis McClarin
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Patent number: 12318837Abstract: An investment casting process for a hollow component such as a gas turbine blade utilizing a ceramic core (10) that is cast in a flexible mold (24) using a low pressure, vibration assisted casting process. The flexible mold is cast from a master tool (14) machined from soft metal using a relatively low precision machining process, with relatively higher precision surfaces being defined by a precision formed insert (22) incorporated into the master tool. A plurality of identical flexible molds may be formed from a single master tool in order to permit the production of ceramic cores at a desired rate with a desired degree of part-to-part precision.Type: GrantFiled: February 23, 2016Date of Patent: June 3, 2025Assignees: SIEMENS ENERGY, INC., RAYTHEON TECHNOLOGIES CORPORATIONInventors: Gary Merrill, Andrew Burns, Michael Appleby, Iain Fraser, John Paulus
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Publication number: 20250000591Abstract: A surgical system includes a tool operable to modify a bone and circuitry programmed to orient a voxel grid relative to a model of the bone based on a planned bone modification and generate, using the voxel grid, a visualization of progress of the tool in executing the planned bone modification based on tracking data indicative of positions of the tool.Type: ApplicationFiled: June 29, 2023Publication date: January 2, 2025Applicant: MAKO Surgical Corp.Inventors: Milan Ikits, John Paulus, Ajeet Singh Yadav, Curtis McClarin
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Patent number: 11786963Abstract: A core element of an investment core for use in a casting process used to produce an airfoil includes an investment core body, an extension connected to and protruding from the investment core body, and a connection portion connected to the investment core body and to the extension. The investment core body includes a ceramic material. A shape of the extension includes a tube with a centerline axis passing through a center of the extension. A shape of a cross-section of the extension taken along a plane perpendicular to the extension centerline axis includes an ellipse. The extension is connected to the investment core body by the connection portion.Type: GrantFiled: January 7, 2021Date of Patent: October 17, 2023Assignee: RTX CorporationInventors: John Paulus, Dustin W. Davis, Joel H. Wagner
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Patent number: 11739657Abstract: A method of manufacturing a substrate (16) with a ceramic thermal barrier coating (28, 32). The interface between layers of the coating contains an engineered surface roughness (12, 24) to enhance the mechanical integrity of the bond there between. The surface roughness is formed in a surface of a mold (10,20) and is infused by a subsequently cast layer of material (16, 28). The substrate may be partially sintered (76) prior to application of the coating layer(s) and the coated substrate and coating layer(s) may be co-sintered to form a fully coherent strain-free interlayer.Type: GrantFiled: October 4, 2021Date of Patent: August 29, 2023Assignees: SIEMENS ENERGY, INC., MIKRO SYSTEMS, INC.Inventors: Andrew J. Burns, Gary B. Merrill, John Paulus
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Publication number: 20220098998Abstract: A method of manufacturing a substrate (16) with a ceramic thermal barrier coating (28, 32). The interface between layers of the coating contains an engineered surface roughness (12, 24) to enhance the mechanical integrity of the bond there between. The surface roughness is formed in a surface of a mold (10,20) and is infused by a subsequently cast layer of material (16, 28). The substrate may be partially sintered (76) prior to application of the coating layer(s) and the coated substrate and coating layer(s) may be co-sintered to form a fully coherent strain-free interlayer.Type: ApplicationFiled: October 4, 2021Publication date: March 31, 2022Inventors: Andrew J. Burns, Gary B. Merrill, John Paulus
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Publication number: 20210121945Abstract: A core element of an investment core for use in a casting process used to produce an airfoil includes an investment core body, an extension connected to and protruding from the investment core body, and a connection portion connected to the investment core body and to the extension. The investment core body comprises a ceramic material. A shape of the extension comprises a tube with a centerline axis passing through a center of the extension. A shape of a cross-section of the extension taken along a plane perpendicular to the extension centerline axis comprises an ellipse. The extension is connected to the investment core body by the connection portion.Type: ApplicationFiled: January 7, 2021Publication date: April 29, 2021Inventors: John Paulus, Dustin W. Davis, Joel H. Wagner
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Patent number: 10913106Abstract: A core element of an investment core for use in a casting process used to produce an airfoil includes an investment core body, an extension connected to and protruding from the investment core body, and a connection portion connected to the investment core body and to the extension. The investment core body comprises a ceramic material. A shape of the extension comprises a tube with a centerline axis passing through a center of the extension. A shape of a cross-section of the extension taken along a plane perpendicular to the extension centerline axis comprises an ellipse. The extension is connected to the investment core body by the connection portion.Type: GrantFiled: September 14, 2018Date of Patent: February 9, 2021Assignee: RAYTHEON TECHNOLOGIES CORPORATIONInventors: John Paulus, Dustin W. Davis, Joel H. Wagner
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Publication number: 20200086380Abstract: A core element of an investment core for use in a casting process used to produce an airfoil includes an investment core body, an extension connected to and protruding from the investment core body, and a connection portion connected to the investment core body and to the extension. The investment core body comprises a ceramic material. A shape of the extension comprises a tube with a centerline axis passing through a center of the extension. A shape of a cross-section of the extension taken along a plane perpendicular to the extension centerline axis comprises an ellipse. The extension is connected to the investment core body by the connection portion.Type: ApplicationFiled: September 14, 2018Publication date: March 19, 2020Inventors: John Paulus, Dustin W. Davis, Joel H. Wagner
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Publication number: 20200001368Abstract: A method of fabricating a composite component is provided. The method includes manufacturing a cast metallic component including a surface and defining an attachment point along the surface, placing a fugitive mold defining an element feature against the surface such that the element feature aligns with the attachment point, filling the element feature with powdered metallic material and heating the cast metallic component and the powdered metallic material to a temperature above a sintering temperature of the powdered metallic material and below a melting temperature of the cast metallic component.Type: ApplicationFiled: June 29, 2018Publication date: January 2, 2020Inventors: Benjamin Heneveld, Joel H. Wagner, John Paulus
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Patent number: 10207315Abstract: Certain exemplary embodiments can provide a composition, system, machine, device, manufacture, circuit, and/or user interface adapted for, and/or a method and/or machine-readable medium comprising machine-implementable instructions for, activities that can comprise, after removing a cast device from a stack-lamination-derived mold, said cast device formed from a molding composition, applying a desired shape to said cast device to form a shaped cast device, said molding composition comprising: a ceramic composition comprising silica; an cycloaliphatic epoxy binder composition, said cycloaliphatic epoxy binder composition present in said molding composition in an amount up to 30% by weight of said molding composition; a silicone composition comprising a siloxane resin, said silicone composition present in said molding composition in an amount up to 30% by weight of said molding composition; and a solvent composition adapted to dissolve said cycloaliphatic epoxy binder composition and said silicone composition.Type: GrantFiled: November 9, 2015Date of Patent: February 19, 2019Assignee: UNITED TECHNOLOGIES CORPORATIONInventors: Michael P. Appleby, Iain Fraser, John Paulus
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Patent number: 9846926Abstract: Apparatuses and methods for rendering and compositing two-dimensional images for remote visualization using a multi-pass rendering technique are provided. A server computer renders a three-dimensional volume separately from one or more three-dimensional graphical objects to be embedded in the rendered image of the volume. The server compresses and transmits the separately rendered images to a client computer. The client computer decompresses the rendered images and generates a composite image using the rendered images. If a user manipulates, adds or deletes an embedded object, the client computer generates a new composite image using the previously rendered volume image. In the case of a new or manipulated embedded graphical object, the server only renders the manipulated or new object.Type: GrantFiled: June 9, 2015Date of Patent: December 19, 2017Assignee: Siemens Healthcare GmbHInventors: Wei Hong, John Paulus, Feng Qiu, Daphne Yu
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Publication number: 20160167115Abstract: An investment casting process for a hollow component such as a gas turbine blade utilizing a ceramic core (10) that is cast in a flexible mold (24) using a low pressure, vibration assisted casting process. The flexible mold is cast from a master tool (14) machined from soft metal using a relatively low precision machining process, with relatively higher precision surfaces being defined by a precision formed insert (22) incorporated into the master tool. A plurality of identical flexible molds may be formed from a single master tool in order to permit the production of ceramic cores at a desired rate with a desired degree of part-to-part precision.Type: ApplicationFiled: February 23, 2016Publication date: June 16, 2016Inventors: Gary Merrill, Andrew Burns, Michael Appleby, Iain Fraser, John Paulus
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Patent number: 9315663Abstract: Certain exemplary embodiments can provide a composition, system, machine, device, manufacture, circuit, and/or user interface adapted for, and/or a method and/or machine-readable medium comprising machine-implementable instructions for, activities that can comprise, after removing a cast device from a stack-lamination-derived mold, said cast device formed from a molding composition, applying a desired shape to said cast device to form a shaped cast device, said molding composition comprising: a ceramic composition comprising silica; an cycloaliphatic epoxy binder composition, said cycloaliphatic epoxy binder composition present in said molding composition in an amount up to 30% by weight of said molding composition; a silicone composition comprising a siloxane resin, said silicone composition present in said molding composition in an amount up to 30% by weight of said molding composition; and a solvent composition adapted to dissolve said cycloaliphatic epoxy binder composition and said silicone composition.Type: GrantFiled: September 24, 2009Date of Patent: April 19, 2016Assignee: Mikro Systems, Inc.Inventors: Michael Appleby, Iain Fraser, John Paulus
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Publication number: 20160082502Abstract: Certain exemplary embodiments can provide a composition, system, machine, device, manufacture, circuit, and/or user interface adapted for, and/or a method and/or machine-readable medium comprising machine-implementable instructions for, activities that can comprise, after removing a cast device from a stack-lamination-derived mold, said cast device formed from a molding composition, applying a desired shape to said cast device to form a shaped cast device, said molding composition comprising: a ceramic composition comprising silica; an cycloaliphatic epoxy binder composition, said cycloaliphatic epoxy binder composition present in said molding composition in an amount up to 30% by weight of said molding composition; a silicone composition comprising a siloxane resin, said silicone composition present in said molding composition in an amount up to 30% by weight of said molding composition; and a solvent composition adapted to dissolve said cycloaliphatic epoxy binder composition and said silicone composition.Type: ApplicationFiled: November 9, 2015Publication date: March 24, 2016Inventors: Michael P. Appleby, Iain Fraser, John Paulus
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Patent number: 9206309Abstract: Certain exemplary embodiments can provide a composition, system, machine, device, manufacture, circuit, and/or user interface adapted for, and/or a method and/or machine-readable medium comprising machine-implementable instructions for, activities that can comprise, after removing a cast device from a stack-lamination-derived mold, said cast device formed from a molding composition, applying a desired shape to said cast device to form a shaped cast device, said molding composition comprising: a ceramic composition comprising silica; an cycloaliphatic epoxy binder composition, said cycloaliphatic epoxy binder composition present in said molding composition in an amount up to 30% by weight of said molding composition; a silicone composition comprising a siloxane resin, said silicone composition present in said molding composition in an amount up to 30% by weight of said molding composition; and a solvent composition adapted to dissolve said cycloaliphatic epoxy binder composition and said silicone composition.Type: GrantFiled: July 18, 2013Date of Patent: December 8, 2015Assignee: Mikro Systems, Inc.Inventors: Michael Appleby, Iain Fraser, John Paulus
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Patent number: 9057277Abstract: Certain exemplary embodiments can provide a system, machine, device, manufacture, circuit, and/or composition of matter adapted for and/or resulting from, and/or a method for activities that can comprise and/or relate to, a first form comprising: a plurality of surface artifacts that substantially spatially replicate a surface geometry of a stacked foil mold; and a prong that is adapted to form a hole in a cast product.Type: GrantFiled: August 4, 2014Date of Patent: June 16, 2015Assignee: Mikro Systems, Inc.Inventors: Michael Appleby, John Paulus, Iain Fraser, Jill Klinger, Benjamin Heneveld
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Publication number: 20140342176Abstract: Certain exemplary embodiments can provide a system, machine, device, manufacture, circuit, and/or composition of matter adapted for and/or resulting from, and/or a method for activities that can comprise and/or relate to, a first form comprising: a plurality of surface artifacts that substantially spatially replicate a surface geometry of a stacked foil mold; and a prong that is adapted to form a hole in a cast product.Type: ApplicationFiled: August 4, 2014Publication date: November 20, 2014Inventors: Michael Appleby, John Paulus, Iain Fraser, Jill Klinger, Benjamin Heneveld
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Publication number: 20140294652Abstract: A method of making a combustion turbine component includes assembling a plurality of metallic combustion turbine subcomponent greenbodies together to form a metallic greenbody assembly and sintering the metallic greenbody assembly to thereby form the combustion turbine component. Each of the plurality of metallic combustion turbine subcomponent greenbodies may be formed by direct metal fabrication (DMF). In addition, each of plurality of metallic combustion turbine subcomponent greenbodies may include an activatable binder and the activatable binder may be activated prior to sintering.Type: ApplicationFiled: December 30, 2013Publication date: October 2, 2014Inventors: Jay A. Morrison, Jay E. Lane, Allister W. James, Michael Appleby, Iain Fraser, John Paulus
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Patent number: 8813824Abstract: Certain exemplary embodiments can provide a system, machine, device, manufacture, circuit, and/or composition of matter adapted for and/or resulting from, and/or a method for activities that can comprise and/or relate to, a first form comprising: a plurality of surface artifacts that substantially spatially replicate a surface geometry of a stacked foil mold; and a prong that is adapted to form a hole in a cast product.Type: GrantFiled: December 5, 2012Date of Patent: August 26, 2014Assignee: Mikro Systems, Inc.Inventors: Michael Appleby, John Paulus, Iain Fraser, Jill Klinger, Benjamin Heneveld