Abstract: An embossed piece of sheet steel including a piece of sheet steel having a first side and an opposing second side, a first plurality of indentations formed on the first side of the piece of sheet steel and a second plurality of indentations formed on the opposing second side of the piece of sheet steel. The first plurality of indentations is formed in a pattern along equally spaced parallel rows and equally spaced perpendicular intersecting columns. The indentations of the first plurality of indentations are positioned along each row at alternating intersections with the columns and each adjacent row having the indentations at alternating intersections offset by one column. The second plurality of indentations is formed in a pattern along equally spaced parallel rows and equally spaced perpendicular intersecting columns.

Abstract: Solar panels are coupled to elongated purlins by solar panel clamps. A single strip of sheet metal is folded to form a first mounting portion, a second mounting portion opposed to the first mounting portion, and a first section of an upright wall extending perpendicularly therebetween. A first and second mounting shelves extend perpendicularly from the first section of the upright wall. A second section of the upright wall extends perpendicularly from between the first and second mounting shelves. A plurality of solar panel clamps affix the plurality of solar panels to the mounting shelves of the elongated purlins.

Abstract: An arcuate mounting bracket fabrication system includes a powered roller conveyor for receiving blanks to be formed into arcuate connection brackets. A roll form assembly received the blanks and includes a plurality of roll forming dies for incrementally bending portions of blanks to form straight flanges terminating in lips. An entry assembly carried by the powered roller conveyor positions the blanks entering the roll form assembly. An arcuate flange forming apparatus for forming arcuate flanges in the roll formed blank receives roll formed blanks from a transfer mechanism.

Abstract: A solar panel attachment assembly including a purlin bent into a U-shaped channel with a mounting wall, an upright wall and a cross piece attached to the upper edge. A solar panel having a frame with a lower horizontal wall forming a mounting surface and a vertical wall forming an outer surface. An inwardly directed channel formed on the upper edge of the vertical wall surrounds and fixedly engages the edges of solar sensors. Attachment bolts with a portion of the body being threaded and a tip portion of the body having a drill bit formed therein. The drill bit has an outer diameter smaller than an outer diameter of the bolt threads, and the attachment bolts are positioned to extend through the cross piece of the purlin and through the lower horizontal wall of the cross-section to hold the solar panel in abutting engagement with the purlin.

Abstract: A two-axis roll forming apparatus for forming sheet metal includes a first carriage and a second carriage each reciprocally movable parallel to a longitudinal axis. The second carriage is spaced apart from the first carriage and separated therefrom by a gap. A first bending station is carried by the first carriage and reciprocal moveable parallel to a transverse axis which is perpendicular to the longitudinal axis. A second bending station is carried by the second carriage and reciprocal moveable parallel to the transverse axis which is perpendicular to the longitudinal axis.

Abstract: Solar panels are coupled to elongated purlins by solar panel clamps. A single strip of sheet metal is folded to form a first mounting portion, a second mounting portion opposed to the first mounting portion, and a first section of an upright wall extending perpendicularly therebetween. A first and second mounting shelves extend perpendicularly from the first section of the upright wall. A second section of the upright wall extends perpendicularly from between the first and second mounting shelves. A plurality of solar panel clamps affix the plurality of solar panels to the mounting shelves of the elongated purlins.

Abstract: A sonic drilling apparatus with adapter for emplacing columns includes a sonic drilling apparatus generating vibrational waves and having a fitting. An adapter is coupled to the fitting for removably attaching a column to the sonic drill apparatus. A centering assembly is positioned below the adaptor for receipt of a column therethrough.

Abstract: A two-axis roll forming apparatus for forming sheet metal includes a first carriage and a second carriage each reciprocally movable parallel to a longitudinal axis. The second carriage is spaced apart from the first carriage and separated therefrom by a gap. A first bending station is carried by the first carriage and reciprocal moveable parallel to a transverse axis which is perpendicular to the longitudinal axis. A second bending station is carried by the second carriage and reciprocal moveable parallel to the transverse axis which is perpendicular to the longitudinal axis.

Abstract: A solar panel clamp and method of fabrication for use in affixing solar panels in the channels of elongated purlins includes a strip of sheet metal bent into an elongated U-shaped channel with a longitudinal mid-portion designated a clamp end. The channel defines a base or bight of the U-shape and channel sides extending substantially perpendicular to the base. Portions are removed from both channel sides adjacent the clamp end. The elongated channel is bent into a U-shape with the clamp end defining a bight of the U-shape and including substantially parallel, spaced apart opposed legs extending from the clamp end with the removed portions allowing limited movement of the spaced apart legs toward and away from each other. A position fixing device is associated with the clamp and designed to move the spaced apart legs toward each other in a clamping orientation.

Abstract: A barrier wall includes a panel positioned between a first post and a second post. The first and second posts driven into a supporting substrate by resonant sonic drilling. The first post and the second post each including an I-beam shape having opposed parallel flanges separated by a web, and an additional flange extending from the web intermediate the opposed parallel flanges to define a slot between the additional flange and one of the opposed parallel flanges. The panel is positioned between the first post and the second post, with the first edge of the panel received in the slot of the first post and the second edge of the panel received in the slot of the second post.

Abstract: A sonic drilling apparatus with adapter for emplacing columns includes a sonic drilling apparatus generating vibrational waves and having a fitting. An adapter is coupled to the fitting for removably attaching a column to the sonic drill apparatus. A centering assembly is positioned below the adaptor for receipt of a column therethrough.

Abstract: A sonic drilling apparatus with adapter for emplacing columns includes a sonic drilling apparatus having a fitting. An adapter is coupled to the fitting. The adapter includes a base having a socket extending upwardly therefrom and coupled to the fitting, and a coupling mechanism extending downwardly from the base. A tubular polygonal column is removably attached to the adapter by the coupling mechanism.

Abstract: A sonic drilling apparatus with adapter for emplacing columns includes a sonic drilling apparatus generating vibrational waves and having a fitting. An adapter is coupled to the fitting for removably attaching a column to the sonic drill apparatus. A centering assembly is positioned below the adaptor for receipt of a column therethrough.

Abstract: A sonic drilling apparatus with adapter for emplacing columns includes a sonic drilling apparatus having a fitting. An adapter is coupled to the fitting. The adapter includes a base having a socket extending upwardly therefrom and coupled to the fitting, and a coupling mechanism extending downwardly from the base. A tubular polygonal column is removably attached to the adapter by the coupling mechanism.

Abstract: A purlin mounting system for use in a flat roof structure includes a purlin with a flat mounting wall and an upright wall extending perpendicularly from the mounting wall. First and second mounting shelves are attached to the upright wall and extend outwardly in opposite directions. Each mounting wall is positioned to receive an edge of a roof section thereon. The flat mounting wall and the upright wall define a vertical mounting channel extending from a lower surface of the flat mounting wall a distance less than the distance of the first and second mounting shelves from the mounting wall. A purlin positioning and mounting device is designed to be attached to a roof beam and includes a vertically extending support wall designed to extend upwardly from a supporting roof beam when attached to the supporting roof beam and to nest within the mounting channel.

Abstract: A purlin mounting system for use in a flat roof structure includes a purlin with a flat mounting wall and an upright wall extending perpendicularly from the mounting wall. First and second mounting shelves are attached to the upright wall and extend outwardly in opposite directions. Each mounting wall is positioned to receive an edge of a roof section thereon. The flat mounting wall and the upright wall define a vertical mounting channel extending from a lower surface of the flat mounting wall a distance less than the distance of the first and second mounting shelves from the mounting wall. A purlin positioning and mounting device is designed to be attached to a roof beam and includes a vertically extending support wall designed to extend upwardly from a supporting roof beam when attached to the supporting roof beam and to nest within the mounting channel.

Abstract: A purlin mounting system for use in a flat roof structure includes a purlin with a flat mounting wall and an upright wall extending perpendicularly from the mounting wall. First and second mounting shelves are attached to the upright wall and extend outwardly in opposite directions. Each mounting wall is positioned to receive an edge of a roof section thereon. The flat mounting wall and the upright wall define a vertical mounting channel extending from a lower surface of the flat mounting wall a distance less than the distance of the first and second mounting shelves from the mounting wall. A purlin positioning and mounting device is designed to be attached to a roof beam and includes a vertically extending support wall designed to extend upwardly from a supporting roof beam when attached to the supporting roof beam and to nest within the mounting channel.

Abstract: Column/beam forming apparatus including an initial channel-forming station forming received strips of sheet metal alternately into intermediate upwardly and intermediate downwardly opening channel. A final channel-forming station positioned to receive intermediate upwardly and intermediate downwardly opening channels and complete bending the received intermediate channels into upwardly opening and downwardly opening C-shaped channels. Each downwardly opening C-shaped channel being positioned in an aligned overlying relationship to a mating upwardly opening C-shaped channel upon exiting the final channel-forming station. A channel-welding station positioned to weld the upwardly opening C-shaped channel and downwardly opening C-shaped channel in the aligned overlying position along an interface between adjacent surfaces of the upwardly opening C-shaped channel and downwardly opening C-shaped channel.

Abstract: Column/beam forming apparatus including an initial channel-forming station forming received strips of sheet metal alternately into intermediate upwardly and intermediate downwardly opening channel. A final channel-forming station positioned to receive intermediate upwardly and intermediate downwardly opening channels and complete bending the received intermediate channels into upwardly opening and downwardly opening C-shaped channels. Each downwardly opening C-shaped channel being positioned in an aligned overlying relationship to a mating upwardly opening C-shaped channel upon exiting the final channel-forming station. A channel-welding station positioned to weld the upwardly opening C-shaped channel and downwardly opening C-shaped channel in the aligned overlying position along an interface between adjacent surfaces of the upwardly opening C-shaped channel and downwardly opening C-shaped channel.

Abstract: A tiltable flat roof structure includes vertical columns and horizontally oriented hollow beams. Each hollow beam has a downwardly facing opening in a mounting area with the upper end of a column positioned therein. Holes are defined in the upper end of each column oriented in a regular pattern. Arcuate slots are defined in the mounting area of each beam with each of the slots having a length equal to an amount of relative rotation between the beam and the column. The slots are oriented in a regular pattern matching the regular pattern of the mounting holes so that the holes are aligned with the slots throughout the amount of relative rotation. Nuts are affixed to the inner surface of each of the columns in alignment with each of the holes and bolts are inserted through the holes and matching slots to fixedly orient the beams relative to the columns.