Abstract: Portions of the drive system for a piece of rotating equipment are pre-assembled into a subassembly. The subassembly can be held together by a carrier that is fabricated to accept the components in a proper alignment so that the carrier can be installed as a unit. In one embodiment, the carrier becomes a gearbox housing component that is installed, saving the need for individual component alignment. This modular approach allows an assembly having a single part number to apply to a given compressor unit and further allows standardization of air ends of compressors with specific impellers and inlets added to meet requirements of a specific application.

Abstract: Portions of the drive system for a piece of rotating equipment are pre-assembled into a subassembly. The subassembly can be held together by a carrier that is fabricated to accept the components in a proper alignment so that the carrier can be installed as a unit. In the preferred embodiment the carrier becomes a gearbox housing component that is installed saving the need for individual component alignment. Using the modular approach. The modular approach allows an assembly having a single part number to apply to a given compressor unit and further allows standardization of air ends of compressors with specific impellers and inlets added to meet requirements of a specific application.

Abstract: An air-cooled multi-stage compression system using centrifugal compressors is disclosed. It is packaged in a comparable volume to a water-cooled unit having the same driver horsepower. The performance is comparable and opportunities for use of the waste heat are available. Existing water-cooled units can be retrofit to run in an air-cooled mode. Special applications such as combined air compression and nitrogen compression useful in air separation applications are presented. The circulating cooling air can make the unit into an air filter of its surrounding space. Cooling air is drawn through the enclosure before being forced through the coolers above. This air movement can cool compressor housings, the control panel and the drive motors mounted in the enclosure.

Abstract: Provided is a method including routing a compressed gas from a centrifugal gas compressor through at least one of a plurality of air coolers, and directing air flow through the plurality of air coolers, wherein the plurality of air coolers are arranged adjacent to one another in a single plane that is transverse to the air flow. Further provided is a method including removing tube cores from a cooler chamber of a liquid cooler of a centrifugal gas compressor, coupling a chamber port of the cooler chamber to a first port of an air cooler, and coupling a second port of the air cooler to a compressor port of a stage of the centrifugal gas compressor.

Abstract: Provided is a method including routing a compressed gas from a centrifugal gas compressor through at least one of a plurality of air coolers, and directing air flow through the plurality of air coolers, wherein the plurality of air coolers are arranged adjacent to one another in a single plane that is transverse to the air flow. Further provided is a method including removing tube cores from a cooler chamber of a liquid cooler of a centrifugal gas compressor, coupling a chamber port of the cooler chamber to a first port of an air cooler, and coupling a second port of the air cooler to a compressor port of a stage of the centrifugal gas compressor.

Abstract: An air-cooled multi-stage compressin system using centrifugal compressors is disclosed. It is packaged in a comparable volume to a water-cooled unit having the same driver horsepower. The performance is comparable and opportunities for use of the waste heat are available. Existing water-cooled units can be retrofit to run in an air-cooled mode. Special applications such as combined air compression and nitrogen compression useful in air separation applications are presented. The circulating cooling air can make the unit into an air filter of its surrounding space. Cooling air is drawn through the enclosure before being forced through the coolers above. This air movement can cool compressor housings, the control panel and the drive motors mounted in the enclosure.

Abstract: A method to control the performance of desiccant dryers is disclosed that senses multiple variables and optimizes the regeneration cycle to deliver the gas at the desired dew point. The length of the stripping step is reduced or eliminated depending on the desired set point and the operating conditions of the compression system. The control system has the capability to switch to high efficiency mode of operation should the dew point set point be changed. The savings come from not purging as much or any gas during stripping should the system requirements be only to meet the ISA standards for instrument air, despite the system capability of delivering far dryer air.

Abstract: An air-cooled multi-stage compression system using centrifugal compressors is disclosed. It is packaged in a comparable volume to a water-cooled unit having the same driver horsepower. The performance is comparable and opportunities for use of the waste heat are available. Existing water-cooled units can be retrofit to run in an air-cooled mode. Special applications such as combined air compression and nitrogen compression useful in air separation applications are presented. The circulating cooling air can make the unit into an air filter of its surrounding space. Cooling air is drawn through the enclosure before being forced through the coolers above. This air movement can cool compressor housings, the control panel and the drive motors mounted in the enclosure.

Abstract: A method to control the performance of desiccant dryers is disclosed that senses multiple variables and optimizes the regeneration cycle to deliver the gas at the desired dew point. The length of the stripping step is reduced or eliminated depending on the desired set point and the operating conditions of the compression system. The control system has the capability to switch to high efficiency mode of operation should the dew point set point be changed. The savings comes from not purging as much or any gas during stripping should the system requirements be only to meet the ISA standards for instrument air, despite the system capability of delivering far dryer air.

Abstract: An air-cooled multi-stage compression system using centrifugal compressors is disclosed. It is packaged in a comparable volume to a water-cooled unit having the same driver horsepower. The performance is comparable and opportunities for use of the waste heat are available. Existing water-cooled units can be retrofit to run in an air-cooled mode. Special applications such as combined air compression and nitrogen compression useful in air separation applications are presented. The circulating cooling air can make the unit into an air filter of its surrounding space. Cooling air is drawn through the enclosure before being forced through the coolers above. This air movement can cool compressor housings, the control panel and the drive motors mounted in the enclosure.