Patents by Inventor John R. Hagadorn

John R. Hagadorn has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11649256
    Abstract: The present disclosure provides catalyst compounds represented by Formula (I): where Q is OR13, SR13, NR13R14, PR13R14, or a heterocyclic ring; each R1-14 is independently hydrogen, C1-C40 hydrocarbyl, substituted C1-C40 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or multiple R1-14 are joined together to form a C4-C62 cyclic, heterocyclic, or polycyclic ring structure, or combination(s) thereof; each X1 and X2 is independently C1-C20 hydrocarbyl, substituted C1-C20 hydrocarbyl, a heteroatom, or a heteroatom-containing group, or X1 and X2 join together to form a C4-C62 cyclic, heterocyclic, or polycyclic ring structure; and Y is a hydrocarbyl. The present disclosure also provides catalyst systems including an activator, a support, and a catalyst of the present disclosure. The present disclosure also provides polymerization processes including introducing olefin monomers to a catalyst system.
    Type: Grant
    Filed: October 9, 2020
    Date of Patent: May 16, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Gursu Culcu, Catherine A. Faler, Crisita Carmen H. Atienza, David A. Cano, John R. Hagadorn
  • Publication number: 20230148328
    Abstract: Provided is syndiotactic polypropylene-based ethylene-propylene copolymers comprising a) 5 to 15% by weight of ethylene and 85 to 95% by weight of propylene; b) 60 to 90% rr triads; c) Mw (LS) of 10 to 250 kg/mol; and d) no substantial melting peak, wherein the heat of fusion of the peak is 5 J/g or less as determined by differential scanning calorimetry at a scan rate of 10° C./min (ASTM D3418-03).
    Type: Application
    Filed: November 4, 2022
    Publication date: May 11, 2023
    Inventors: Jingwen ZHANG, Jo Ann M. CANICH, Peijun JIANG, John R. HAGADORN, Chase A. ECKERT, Sarah J. MATTLER, Shuhui KANG
  • Patent number: 11597782
    Abstract: The present disclosure provides methods for producing an olefin polymer by contacting a C3-C40 olefin, ethylene and a diene with a catalyst system including an activator and a metallocene catalyst compound comprising a substituted or unsubstituted indacenyl group and obtaining a C3-C40 olefin-ethylene-diene terpolymer typically comprising from 1 to 35 mol % of ethylene, from 98.9 to 65 mol % C3-C40 olefin, and, optionally, from 0.1 to 10 mol % diene. Preferably, a propylene-ethylene-ethylidene norbornene is obtained.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: March 7, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jo Ann M. Canich, John R. Hagadorn, Rhutesh Shah, Florin Barsan, Sarah J. Mattler
  • Patent number: 11584707
    Abstract: The present disclosure provides borate or aluminate activators comprising cations having linear alkyl groups, catalyst systems comprising, and methods for polymerizing olefins using such activators.
    Type: Grant
    Filed: December 11, 2020
    Date of Patent: February 21, 2023
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Catherine A. Faler, Margaret T. Whalley, John R. Hagadorn
  • Patent number: 11578155
    Abstract: In some embodiments, ethylene-propylene random copolymers as viscosity modifiers were synthesized with pyridyldiamido catalyst systems and a chain transfer agent. In some embodiments, the present disclosure provides for ethylene-propylene random copolymers having an ethylene content between about 45 wt % and about 55 wt %. In some embodiments, the ethylene-propylene random copolymer is used as a viscosity modifier in a lubricating composition and a fuel composition.
    Type: Grant
    Filed: March 7, 2019
    Date of Patent: February 14, 2023
    Assignee: EXXONMOBIL CHEMICAL PATENTS INC.
    Inventors: Jingwen Zhang, John R. Hagadorn, Rainer Kolb, Jo Ann M. Canich, Maksim Shivokhin, Peijun Jiang, Britni J. Brobey
  • Publication number: 20230002514
    Abstract: Non-coordinating borate activators deposited upon a support material may be effective for promoting olefin polymerization in the presence of a suitable transition metal complex, particularly for gas phase and slurry polymerization reactions. The non-coordinating borate activators may be deposited upon the support material using substantially aliphatic hydrocarbon solvents, preferably in the absence of aromatic solvents, such as toluene.
    Type: Application
    Filed: August 4, 2020
    Publication date: January 5, 2023
    Inventors: Charles J. Harlan, Margaret T. Whalley, Catherine A. Faler, John R. Hagadorn
  • Patent number: 11525041
    Abstract: A process for the synthesis of a granular polymer, the process comprising (a) providing an active polymerization mixture that includes polymer, monomer, catalyst and optional solvent; (b) introducing a hydroxy-containing diaryl acetyl compound to the active polymerization mixture to thereby provide an inactive polymer mixture; (c) separating the polymer solution into a first stream and a second stream, where the first stream includes the polymer and the hydroxy-containing diaryl acetyl compound, and the second stream includes the monomer and the optional solvent; and (d) fabricating granules from the first stream.
    Type: Grant
    Filed: May 8, 2019
    Date of Patent: December 13, 2022
    Assignee: EXXONMOBIL CHEMICALS PATENTS INC.
    Inventors: Jay L. Reimers, Yifeng Hong, Anthony J. Dias, John R. Hagadorn
  • Patent number: 11479625
    Abstract: In some embodiments, ethylene-propylene branched copolymers are synthesized with pyridyldiamido catalysts and a chain transfer agent, and their performance as viscosity modifiers in oil are detailed. In some embodiments, the present disclosure provides for ethylene-propylene branched copolymers having a shear thinning onset of less than about 0.01 rad/s and an HTHS value of less than about 3.3. In some embodiments, the ethylene-propylene branched copolymer is used as a viscosity modifier in a lubricating composition and a fuel composition.
    Type: Grant
    Filed: March 7, 2019
    Date of Patent: October 25, 2022
    Assignee: EXXONMOBIL CHEMICAL PATENTS INC.
    Inventors: Jingwen Zhang, John R. Hagadorn, Jo Ann M. Canich, Peijun Jiang, Britni J. Brobey, Maksim Shivokhin
  • Patent number: 11466149
    Abstract: Pellet-stable olefinic copolymer bimodal rubber is made using parallel reactors, with one reactor synthesizing higher molecular weight (MW) rubber with dual catalysts, with an improved molecular weight split ratio and an improved composition distribution of the moderate and ultra-high MW components, while another reactor synthesizes random isotactic polypropylene copolymer (RCP). The effluents are reactor-blended and result in pellet-stable bimodal rubber (P-SBR), which may be pelletized. When making thermoplastic vulcanizates (TPVs) with P-SBR, the need to granulate rubber bales and subsequently use talc, clay, or other anti-agglomeration agents to prevent granulated rubber crumbs from agglomerating are eliminated. TPVs made with P-SBR have vulcanized rubber particles that are smaller and more uniform in size, resulting in TPVs with higher particle counts and more thermoplastic “ligaments” between the particles, with such ligaments being made stronger by the added RCP.
    Type: Grant
    Filed: July 2, 2019
    Date of Patent: October 11, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Andy H. Tsou, John R. Hagadorn, Jian Yang, Ron Walker, Sudhin Datta
  • Patent number: 11466102
    Abstract: The present disclosure provides methods for producing an olefin polymer by contacting a C3-C40 olefin, ethylene and a diene with a catalyst system including an activator and a metallocene catalyst compound comprising a substituted or unsubstituted indacenyl group and obtaining a C3-C40 olefin-ethylene-diene terpolymer typically comprising from 30 to 55 mol % ethylene, from 69.09 to 45 mol % C3 to C40 comonomer, and from 0.01 to 7 mol % diene wherein the Tg of the terpolymer is ?28° C. or less. Preferably, a propylene-ethylene-ethylidene norbornene is obtained.
    Type: Grant
    Filed: December 14, 2020
    Date of Patent: October 11, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Jo Ann M. Canich, John R. Hagadorn, Rhutesh K. Shah, Florin Barsan, Sarah J. Mattler, Chase A. Eckert, Zhifeng Bai
  • Publication number: 20220282004
    Abstract: The present disclosure is related to activator compounds represented by: [Ar(E1R1R2H)x(E2R3R4)y][QR5R6R7R8]z In the formula Ar is a C6-C30 aromatic hydrocarbyl group, provided that if Ar is a multicyclic ring, then each E1 and each E2 are substitutions on a single ring. Also, x is 1 to 4; y is 0 to 3; z=x; and x+y is 2 to 6. Each of E1 and E2 are independently selected from nitrogen or phosphorous and Q is selected from group 13 of the Periodic Table of the Elements. Additionally, each of R1, R2, R3, and R4 are independently selected from C1-C40 aliphatic hydrocarbyl, substituted C1-C40 aliphatic hydrocarbyl and each of R5, R6, R7, and R8 is independently a C6-C24 hydrocarbyl or a C6-C24 substituted hydrocarbyl. The present disclosure also relates to catalyst systems including a catalyst and the activator compound. Also, the present disclosure relates to methods of polymerizing olefins.
    Type: Application
    Filed: July 28, 2020
    Publication date: September 8, 2022
    Inventors: Catherine A. Faler, Margaret T. Whalley, John R. Hagadorn
  • Patent number: 11421050
    Abstract: The present disclosure provides the use of quinolinyldiamido transition metal complexes, an activator and a metal hydrocarbenyl chain transfer agent, such as an aluminum vinyl-transfer agent, to produce long chain branched propylene polymers.
    Type: Grant
    Filed: October 15, 2020
    Date of Patent: August 23, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: John R. Hagadorn, Jo Ann M. Canich, Peijun Jiang, Maksim E. Shivokhin
  • Patent number: 11414436
    Abstract: The present disclosure provides borate or aluminate activators comprising cations having linear alkyl groups, catalyst systems comprising, and methods for polymerizing olefins using such activators. Specifically, the present disclosure provides activator compounds represented by Formula: [R1R2R3EH]d+[Mk+Qn]d?, wherein: E is nitrogen or phosphorous; d is 1, 2 or 3; k is 1, 2, or 3; n is 1, 2, 3, 4, 5, or 6; n?k=d; R1 is C1-C20 linear alkyl group; each of R2 and R3 is a C1-C40 linear alkyl group, a meta- and/or para-substituted phenyl group, an alkoxy group, a silyl group, a halogen, or a halogen containing group, wherein R1+R2+R3?15 carbon atoms; M is an element selected from group 13, typically B or Al; and each Q is independently a hydride, bridged or unbridged dialkylamido, halide, alkoxide, aryloxide, hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, or halosubstituted-hydrocarbyl radical, provided that when Q is a fluorophenyl group, then R2 is not a C1-C40 linear alkyl group.
    Type: Grant
    Filed: April 25, 2019
    Date of Patent: August 16, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Catherine A. Faler, Margaret T. Whalley, Peijun Jiang, John R. Hagadorn, Crisita Carmen H. Atienza, Alex E. Carpenter, George Rodriguez
  • Patent number: 11390733
    Abstract: A compound suitable for use in producing articles including foamed articles can include 100 parts per hundred rubber (phr) of a branched ethylene propylene diene monomer (EPDM) elastomer comprising 35 wt % to 70 wt % ethylene derived units, 20 wt % to 64 wt % propylene derived units, and 1 wt % to 10 wt % diene derived units, wherein the EPDM elastomer has a Mooney viscosity (ML) (1+4) at 125° C. of 30 MU to 120 MU, a corrected Mooney relaxation area (cMLRA) at 80 ML of 300 MU·sec to 1000 MU·sec, and long chain branching (LCB) g? (vis) of 0.80 to 1.0; 75 phr to 200 phr of a filler; 25 phr to 125 phr of a processing oil; 5 phr to 50 phr of a curative, and optionally 0.1 phr to 25 phr of a foaming agent.
    Type: Grant
    Filed: November 20, 2019
    Date of Patent: July 19, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Narayanaswami Dharmarajan, Zhifeng Bai, Andy H. Tsou, Rhutesh K. Shah, John R. Hagadorn
  • Patent number: 11254763
    Abstract: This invention relates to transition metal complexes of a dianionic, tridentate ligand that features a central neutral heterocyclic Lewis base and two phenolate donors, where the tridentate ligand coordinates to the metal center to form two eight-membered rings. Preferably the bis(phenolate) complexes are represented by Formula (I): where M, L, X, m, n, E, E?, Q, R1, R2, R3, R4, R1?, R2?, R3?, R4?, A1, A1?, are as defined herein, where A1QA1? are part of a heterocyclic Lewis base containing 4 to 40 non-hydrogen atoms that links A2 to A2? via a 3-atom bridge with Q being the central atom of the 3-atom bridge.
    Type: Grant
    Filed: February 11, 2020
    Date of Patent: February 22, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Georgy P. Goryunov, Mikhail I. Sharikov, Vladislav A. Popov, Dmitry V. Uborsky, Alexander Z. Voskoboynikov, John R. Hagadorn, Michelle E. Titone, Alex E. Carpenter, Catherine A. Faler, Jo Ann M. Canich
  • Publication number: 20220048016
    Abstract: This invention relates to a supported catalyst system comprising: (i) at least one first catalyst component comprising a group 4 bis(phenolate) complex; (ii) at least one second catalyst component comprising a 2,6-bis(imino)pyridyl iron complex; (iii) activator; and (iv) support. The catalyst system may be used for preparing polyolefins, such a bimodal polyethylene, typically in a gas phase polymerization.
    Type: Application
    Filed: February 2, 2021
    Publication date: February 17, 2022
    Inventors: Matthew W. Holtcamp, Dongming Li, Kevin A. Stevens, Jo Ann M. Canich, John R. Hagadorn, Ramyaa Mathialagan, Timothy M. Boller
  • Patent number: 11248070
    Abstract: The present disclosure relates to Lewis base catalysts. Catalysts, catalyst systems, and processes of the present disclosure can provide high temperature ethylene polymerization, propylene polymerization, or copolymerization as the Lewis base catalysts (e.g., bis(aryl phenolate) five-membered ring catalysts), can be stable at high polymerization temperatures and have good activity at the high polymerization temperatures. The stable catalysts with good activity can provide formation of polymers having high molecular weights or polymers having low to very molecular weights, and the ability to make an increased amount of polymer in a given reactor, as compared to conventional catalysts. Hence, the present disclosure demonstrates highly active catalysts capable of operating at high reactor temperatures while producing polymers with controlled molecular weights and or robust isotacticity.
    Type: Grant
    Filed: February 11, 2020
    Date of Patent: February 15, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Georgy P. Goryunov, Vladislav A. Popov, Dmitry V. Uborsky, Alexander Z. Voskoboynikov, John R. Hagadorn, Irene C. Cai, Jo Ann M. Canich
  • Patent number: 11225539
    Abstract: This invention relates to supported catalyst compositions of transition metal complexes of a dianionic, tridentate ligand that features a central neutral heterocyclic Lewis base and two phenolate donors, where the tridentate ligand coordinates to the metal center to form two eight-membered rings. Preferably the bis(phenolate) complexes are represented by Formula (I): where M, L, X, m, n, E, E?, Q, R1, R2, R3, R4, R1?, R2?, R3?, R4?, A1, A1?, A3A2, and A2?A3? are as defined herein, where A1QA1? are part of a heterocyclic Lewis base containing 4 to 40 non-hydrogen atoms that links A2 to A2? via a 3-atom bridge with Q being the central atom of the 3-atom bridge.
    Type: Grant
    Filed: February 11, 2020
    Date of Patent: January 18, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Charles J. Harlan, Nikola S. Lambic, John R. Hagadorn, Jo Ann M. Canich
  • Patent number: 11214634
    Abstract: The present disclosure relates to Lewis base catalysts. Catalysts, catalyst systems, and processes of the present disclosure can provide high temperature ethylene polymerization, propylene polymerization, or copolymerization as the Lewis base catalysts can be stable at high polymerization temperatures and have good activity at the high polymerization temperatures. The stable catalysts with good activity can provide formation of polymers having high melting points, high isotacticity, and controllable molecular weights, and the ability to make an increased amount of polymer in a given reactor, as compared to conventional catalysts. Hence, the present disclosure demonstrates highly active catalysts capable of operating at high reactor temperatures while producing polymers with controlled molecular weights and or robust isotacticity.
    Type: Grant
    Filed: February 11, 2020
    Date of Patent: January 4, 2022
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Georgy P. Goryunov, Oleg V. Samsonov, Dmitry V. Uborsky, Alexander Z. Voskoboynikov, Jo Ann M. Canich, John R. Hagadorn
  • Patent number: 11203654
    Abstract: The present disclosure relates to bis(aryl phenolate) Lewis base catalysts. Catalysts, catalyst systems, and processes of the present disclosure can provide high temperature ethylene polymerization, propylene polymerization, or copolymerization as the bis(aryl phenolate) Lewis base catalysts are stable at high polymerization temperatures and have good activity at the high polymerization temperatures. The stable catalysts with good activity can provide formation of polymers having high molecular weights and the ability to make an increased amount of polymer in a given reactor, as compared to conventional catalysts. Hence, the present disclosure demonstrates highly active catalysts capable of operating at high reactor temperatures while producing polymers with controlled molecular weights and or robust isotacticity.
    Type: Grant
    Filed: February 11, 2020
    Date of Patent: December 21, 2021
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventors: Georgy P. Goryunov, Vladislav A. Popov, Dmitry V. Uborsky, Alexander Z. Voskoboynikov, John R. Hagadorn, Irene C. Cai, Hua Zhou, Jo Ann M. Canich