Abstract: An improved installation bolt which can quickly and easily attach a plow blade to the moldboard of a vehicle. The assembly comprises a plow blade, moldboard and metal bolt along with washer and nut. The improved installation bolt is achieved using a bolt which incorporates a hex head nut affixed to the top end of the bolt and a tapered bottom portion of the bolt. The hex head nut protrudes above the plane of the plow blade or above the plane of the moldboard to facilitate removal. The plow blade is firmly attached to the moldboard easily and quickly as the tapered bolt aligns several slots of both components so that the remaining bolts can slide into place.

Abstract: A support system for a cooling fan for a heat exchanger. A suspension system supports an inner hub inside an outer support structure. The inner hub or ring supports the fan and motor. The suspension system includes an array of spiral support arms, extending from the inner hub to the outer supports. These arms have both spanwise and chordwise camber. The particular suspension system increases natural frequencies of the support system, over that wherein purely radial arms connect the inner hub and outer supports.

Abstract: A support system for a motor within a fan shroud. Struts extending from the shroud to the motor support the motor. The struts are arranged in groups, which are spaced from adjacent groups, and each group contains a non-radial strut.

Abstract: A cooling fan for a vehicle. Many engine compartments of motor vehicles are small in size, and contain numerous components. Electric cooling fans are used to draw air through a radiator. Given the cramped conditions within the engine compartment, the exhaust of the fan cannot be directed into open air, but must impinge on one or more of the components within the compartment. This situation reduces velocity in the exhaust, and also reduces efficiency of the fan. The invention provides a collection of generally co-axial stators which divert the exhaust around the components, while retaining much of the velocity of the exhaust.

Abstract: A cooling fan for an engine in a vehicle. Ordinarily, a fan rotates within a shroud, which surrounds the fan. Leakage can occur between the tips of the fan blades and the shroud, wherein fan exhaust moves forward, and then passes through the fan again. The invention reduces leakage by placing a surface downstream of the fan. The surface employs the Coanda Effect, to urge fan exhaust to continue in the downstream direction, and not move forward as leakage air.

Abstract: An engine cooling fan motor has a water baffle positioned in a water line of sight passage through structures surrounding the motor to prevent water from impacting on the air vents at the front end of the motor. The baffle blocks the water line of sight passage. In one aspect, a rear cover is spaced from the rear endwall of the motor and has one or more baffled inlets to create an airflow passage to air inlet vents on the rear endwall of the motor.

Abstract: A heat exchange system and method for use with a combo-cooler heat exchanger as shown. In one embodiment, a combination of a heat exchanger module with a combo-cooler heat exchanger and a fan shroud is disclosed wherein the fan shroud covers approximately one-hundred percent of the condenser of the combo-cooler heat exchanger and leaves portions of the fluid coolers of the combo-cooler open to ram airflow.

Abstract: An electrically powered axial-flow fan has a hub to house the motor and support the fan blades. Small blades or vanes on the inside of the hub function as a radial-flow blower to draw cooling air through cooling ports on the electric motor housing. The vanes inside the hub cooperate with a flange surrounding the motor to form a low pressure chamber under the hub to improve cooling flow through the motor. This motor cooling air flow is then ejected into the exhaust stream of the axial-flow fan.

Abstract: A cooling fan having a circumferential ring. In ordinary fans of this type, deformation of fan blades causes the ring to buckle inward at locations between the blades. In one form of the invention, mass is added to the ring between the blades to counteract the buckling.

Abstract: A system and method for reducing brush temperature associated with an electric motor or alternator is disclosed as having at least one brush box for housing at least one brush biased radially toward an opening toward the commutator. The brush boxes have at least one or a plurality of heat sink fins associated therewith for thermally conducting heat away from the brushes.

Abstract: A ring bracket-shroud mounting assembly for an car engine cooling system includes a bracket for enclosing and supporting fan blades and motor, and a shroud with a mounting seat for supporting the bracket. The bracket has at least one active lock coupler, and a shroud has at least one passive lock coupler. Each active lock coupler includes an overhanging means and each passive lock coupler includes a catch. The overhanging apparatus and catch are adapted to matingly engage and retain the ring bracket to the shroud when the overhanging apparatus and catch are placed adjacent to each other and the ring bracket is rotated relative to the shroud to a locking position to have the overhanging apparatus combined with the catch.

Abstract: A blower assembly includes a motor cover having (1) a body portion defining a motor cavity, (2) an air flow guide surface connected to an end of the body portion, the guide surface extending radially outwardly from the body portion, and (3) a cooling duct integrally formed with the body portion and having an inlet and an outlet, the inlet being located at the end of the body portion and the outlet being defined in a sidewall of the body portion. The blower assembly further includes a motor positionable in the motor cavity, the motor having a motor shaft having a central axis. In addition, the blower assembly includes a fan housing is connected to the motor cover, wherein (1) the fan housing defines a scroll cut-off line, and (2) a plane passes through the scroll cut-off line and the central axis, and (3) the cooling duct is positioned adjacent to the plane.

Abstract: A vehicle fan assembly for circulating air to cool an engine. The fan assembly has a central hub; an outer, circumferential ring with an inner surface disposed around the hub; a plurality of blades, each blade having a root connected to the hub, a tip connected to the inner surface of the ring, and a span between the root and the tip, the blades extending generally radially outward from the hub to the ring; and at least one bladelet having a base connected to the inner surface of the ring, a free end, and a span between the base and the free end. Preferably, a plurality of bladelets are disposed alternately with the blades on the inner surface of the ring around the circumference of the ring. The span of each bladelet is about 40% to 50% of the span of the blades. The tips of the blades and the bases of the bladelets are connected to the ring over the full width of the blades and the bladelets, respectively. Finally, each bladelet has a planform with an elliptical profile.

Abstract: A blade for a vehicle engine-cooling fan assembly. The blade combines a particular distribution of four, key, blade-design parameters--planform sweep, airfoil chord, maximum airfoil camber, and airfoil pitch angle--to achieve a fan assembly having high pumping, high efficiency, and low noise. Specifically, the blade has a planform with a forward sweep angle continuously increasing in absolute value along the span from the root to a maximum absolute value not exceeding about 15 degrees at the tip. The airfoil of the blade has a chord that continuously increases from the root to the tip, a maximum camber that continuously decreases from a value not greater than about 12% of chord at the root to a value not less than about 5% of chord at the tip, and a solidity not greater than about 1.1 at the root and not less than about 0.5 at the tip.

Abstract: A blower assembly includes a motor cover having (1) a body portion defining a motor cavity, (2) an air flow guide surface connected to an end of the body portion, the guide surface extending radially outwardly from the body portion, and (3) a cooling duct integrally formed with the body portion and having an inlet and an outlet, the inlet being located at the end of the body portion and the outlet being defined in a sidewall of the body portion. The blower assembly further includes a motor positionable in the motor cavity, the motor having a motor shaft having a central axis. In addition, the blower assembly includes a fan housing is connected to the motor cover, wherein (1) the fan housing defines a scroll cut-off line, and (2) a plane passes through the scroll cut-off line and the central axis, and (3) the cooling duct is positioned adjacent to the plane.

Abstract: A vehicle engine-cooling fan assembly for circulating air to cool an engine. The fan assembly has a central hub with a plurality of blades extending radially outward from the central hub. Each blade has a root joined to the central hub, a tip, and a span formed between the root and the tip. The blades are spaced circumferentially from each other, by unequal spacing angles, around the central hub. The unequal spacing angles minimize noise produced by the fan assembly. The blades are positioned at a radial location along a blade span by unequal setting angles which increase the efficiency of the fan assembly. The blades can have either a straight or a curved planform. Mechanical energy is imparted to the fan assembly from an electric motor, a hydraulic motor, or some other source. Also disclosed is a process for designing a vehicle fan assembly combining unequal fan blade spacing angles and unequal fan blade setting angles.

Abstract: A blade for a vehicle engine-cooling fan assembly having a curved planform and a high-lift airfoil. The planform has a first region adjacent the root of the blade with forward curvature, a second region adjacent the tip of the blade with backward curvature, and an intermediate region disposed between the first region and the second region with substantially straight curvature. The airfoil has a leading edge; a rounded, bulbous nose section adjacent the leading edge; a trailing edge; a curved pressure surface extending smoothly and without discontinuity from the nose section to the trailing edge; a curved suction surface extending smoothly and without discontinuity from the nose section to the trailing edge; and a thin, highly cambered aft section formed adjacent the trailing edge and between the pressure surface and the suction surface.

Abstract: An airfoil defining the shape of the blades of a vehicle engine-cooling fan assembly. The airfoil has a leading edge; a rounded, bulbous nose section adjacent the leading edge; a trailing edge; a curved pressure surface extending smoothly and without discontinuity from the nose section to the trailing edge; a curved suction surface extending smoothly and without discontinuity from the nose section to the trailing edge; and a thin aft section formed adjacent the trailing edge and between the pressure surface and the suction surface. The aft section has a camber at its location of maximum camber of between 5 and 12% of the chord of the airfoil.

Abstract: Shrouded engine cooling fan in which the interface between an outer stationary shroud fixed with respect to a radiator and an inner and rotating shroud fixed to the tips of the fan blades define a generally toroidal chamber in which a vortex of air is generated in response to the rotational drive of said fan that acts as a seal to block the flow of recirculation air from the fan discharge to the fan entrance over a wide range of fan operating points to increase fan operating efficiency and reduce fan generated noises.

Abstract: A multiple cooling fan installation in which a master fan is driven by a brushless electric drive motor, and at least one slave fan having blades positioned adjacent the blades of the master fan is driven by magnetic coupling between such adjacent blades. Synchronism of rotation between the master and slave fans is ensured by generating a speed command N.sub.cmd for the master fan drive motor in relation to position feedback from the slave fan(s) so that the speed of the master fan is increased in relation to the ability of the slave fan(s) to follow in step with the master fan.