Abstract: A direct wind coil winding head assembly for depositing coil windings directly onto a coil support mandrel, comprising wire feed means having an input and an output, the wire feed means adapted to receive a continuous length of wire at the input and to cause the wire to exit the output at a first rate, mandrel positioning means for dynamically positioning the coil support mandrel beneath the output and control means coupled to the wire feed means and the mandrel positioning means, the control means operable to cause the mandrel positioning means to dynamically position the coil support mandrel beneath the output such that the exiting wire is deposited onto the mandrel in a predetermined pattern, and further operable to control the wire feed means such that the first rate is substantially equal to a second rate of movement of the coil support mandrel relative to the output, whereby the wire is deposited onto the coil support mandrel with substantially no residual winding stresses.

Abstract: a method for manufacturing a magnet cable trim coil in a sheath assembly for use in a cryogenic particle accelerator. A precisely positioned pattern of trim coil turns is bonded to a flexible substrate sheath that is capable of withstanding cryogenic operating conditions. In the method of the invention the flexible sheath, with the trim coil pattern precisely positioned thereon, is accurately positioned at a precise location relative to a bore tube assembly of an accelerator and is then bonded to the bore tube with a tape suitable for cryogenic application. The resultant assembly can be readily handled and installed within an iron magnet yoke assembly of a suitable cryogenic particle accelerator.